We focus on providing Customized motor housings solutions for global washing machine manufacturers and high-end home appliance brands. Our core products include SPHD black power coating motor housing cover, which are made of SPHD cold rolled steel plate (thickness ≥1.2mm) as the base material, with high temperature sprayed epoxy resin and carbon fiber reinforced coating on the surface, forming a protection system with high strength, corrosion resistance and heat dissipation optimization. The products have passed IP68 waterproof and dustproof certification and RoHS environmental protection testing, and are suitable for direct-drive motors, dual-speed motors and other models, supporting customization needs from small household washing machines to industrial-grade large-scale dewatering equipment, with an annual production capacity of 500,000 sets, and a shortened delivery cycle of 15 days.
Advantageous features: redefine the performance boundary of motor housing
Core Selling Points Technical Parameters and Value Proposition
SPHD black coating process - 400℃ high temperature curing carbon fiber coating, hardness up to HRC65, impact resistance increased by 300%.
- Matte black texture, light transmittance ≤1%, anti-fingerprint and easy to clean.
Modularized structure design - pull-out cover design, supports quick maintenance.
- Silicone + EPDM sealing strip, airtight up to ASTM E283 standard.
Intelligent cooling system - Built-in honeycomb flow channel (bionic design), wind resistance ≤ 0.3Cd.
- Aluminum alloy heat sink embedded process, temperature rise ≤15K@full load operation.
Lightweight and High Strength - Innovative press molding process, wall thickness optimized to 0.8mm (traditional structure 1.5mm)
- Compressive strength ≥500MPa, 40% weight reduction
Manufacturing process: Dual drive of precision manufacturing and surface treatment
Material pre-treatment
SPHD steel plate descaled by shot blasting (Sa2.5 cleanliness) → hot dip galvanizing (zinc layer thickness ≥85μm) → cooling forming (precision ±0.1mm)
Coating process
Primer: epoxy resin priming (adhesion ≥15N/mm²)
Top coat: carbon fiber reinforced polyurethane spraying (abrasion resistance ≥5000 times friction test)
Post-treatment: Nano hydrophobic coating (contact angle > 150°, excellent self-cleaning performance)
Quality testing
Mechanical properties: hydraulic press impact test (load 10kg/m², deformation <0.5mm)
Environmental simulation: -40℃~85℃ temperature cycle test (no cracking or discoloration after 1000 cycles)
Assembly verification: IT7 level of tolerance matching with motor shaft diameter, torque transfer efficiency ≥98%.
Application Scenario: Covering the whole category of washing machine market
Customer Type Typical Requirements Customized Solutions
Domestic high-end washing machine Noise-proof (≤45dB), silent operation, aesthetically integrated design Silicone sound-deadening cotton + skeleton grille structure, support RGB light effect customization
Commercial/industrial washing machine High temperature resistance (≥120℃), anti-vibration (GB/T 10179 standard) 304 stainless steel liner + shock-absorbing rubber base, IP69K protection level
Smart home brand IoT compatible (support Wi-Fi module embedded), OTA remote diagnostics Reserve RS485 interface slot, shell opening rate optimized to 70%
Exported to Europe and the United States market Comply with CE, UL safety certification, anti-ultraviolet aging (UV resistance ≥ 9 level) Add UV absorption coating, through 2000 hours of xenon lamp aging test
Customization process: 4 steps to create industry-specific solutions
Demand depth docking
Technical parameter list: provide motor power, speed, size drawings and protection level requirements.
Design co-development: support SolidWorks/UG model import, output structural feasibility report within 3 days.
Rapid prototype verification
3D printing prototyping: resin material prototype (accuracy ±0.2mm), delivered for testing within 72 hours.
Functional validation: shaker simulation test, thermal imaging heat dissipation performance evaluation.
Flexible Mass Production
Automated production line: laser cutting (accuracy ±0.05mm) + robot welding (weld consistency ≥99.8%).
Coating process: Class 100,000 dust-free spraying workshop, each product is sprayed 4 times, film thickness error ≤3μm.
Full life cycle service
After-sales support: provide coating repair kit (with special curing agent), 24-hour technical response.
Circular economy: old shell recovery and regeneration rate ≥85%, support the construction of brand green supply chain.
Service commitment and value-added value
Design Guarantee: Provide 10 sets of appearance design alternatives for free, support customer's own IP authorization certification.
Quality traceability: Each batch of products is equipped with QR code, which can be scanned to view raw material batch, coating thickness test report and production video.
Global Delivery: Support DHL 3-Day Delivery (Europe/North America), Ocean Freight Container (Southeast Asia/Middle East), and provide customized anti-vibration packaging solutions.
Reasons to choose us
Taking SPHD black coated motor housing cover as the technology benchmark, we integrate three core competencies of precision stamping, intelligent coating and modular design to provide one-stop customized service of “excellent performance, cost control and design freedom” for customers in the washing machine industry. We are not only a protective housing supplier, but also a strategic partner in optimizing the performance of the motor system - making each and every dehydrating motor as stable as new under extreme working conditions!