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PA6 Nylon Rod

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PA6 Nylon Rod: Composition & Production Process
 
PA6 (Polyamide 6) is primarily composed of caprolactam monomers, polymerized via ring-opening polymerization to form long-chain polyamide structures.
 
Production Process:
 
Raw Material Preparation: Caprolactam is purified and dried to remove moisture.
 
Polymerization: Melted caprolactam undergoes ring-opening polymerization in a reactor, forming PA6 resin.
 
Extrusion: The resin is melted (230–280°C) and extruded into rod shapes through a die, followed by rapid water cooling to solidify.
 
Post-Processing: Rods are annealed to relieve internal stress and dried (80–120°C) to stabilize dimensions. Optional modifications (e.g., glass fiber reinforcement) are added during extrusion.
 
PA6 (5)
 
 
PA6 Nylon Rod: Key Properties and Applications
 
Performance Characteristics:
PA6 nylon rods exhibit high strength and toughness combined with excellent wear resistance and self-lubricating properties, making them ideal for dynamic friction components. They resist oils, weak alkalis, and some solvents but degrade under strong acids or oxidizers. With a melting point of ~220°C, they operate stably at 80–120°C but soften at higher temperatures. Their notable hygroscopicity (3% moisture absorption) causes dimensional and electrical instability, requiring pre-drying or humidity-controlled environments.
 
Primary Applications:
 
Industrial: Gears, bearings, and sliding parts in machinery.
 
Automotive: Engine covers, wiper components, and fuel system connectors.
 
Electronics: Insulating parts (e.g., terminal blocks) in low-humidity settings.
 
Consumer Goods: Sports equipment (ski bindings) and medical tool handles.
 
Modified Grades: Glass/carbon fiber-reinforced PA6 rods enhance structural rigidity for heavy-load applications.
 
Balancing cost-effectiveness, processability, and performance, PA6 rods are widely adopted in lightweight, wear-resistant, and chemically moderate environments.
 
PA6 Nylon Rod (2)
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