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Laser Welding Diamond Segment - Diamond Core Drill Bits

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Core Drill Bits Diamond Segments for Retipping | Laser Welding

Laser Welding Diamond Segment Processing
Yoketool High-performance diamond segment for retipping specially designed for core bit retipping and laser welding applications
 
  1. Extended drill bit lifespan (50-80% cost savings vs new bits)
  2. Precision laser welding compatibility (0.1mm tolerance)
  3. Customizable in grit size (20#-80#), bond hardness (S/M/H), and shapes
  4. Compatible with all major brands: Husqvarna, Hilti, Bosch, etc.
 

Key Features & Benefits 

1. Premium Diamond Grit Distribution

3D optimized diamond placement ensures even wear and consistent cutting speed,30% higher diamond
density vs standard segments for abrasive materials
 

2. Laser Welding Ready Design

Precision-cut base metal (Cu/Fe alloy) for flawless laser welding adhesion
Oxidation-free surface treatment prevents welding defects
 

3. Material-Specific Formulations

Soft bond (S): Ideal for hard granite and quartzite
Medium bond (M): Best for reinforced concrete and asphalt
Hard bond (H): Specialized for ceramic and porcelain
 

Diamond Segment Production Process: 

 
Diamond Turbo Segment For Core Drill Bits

1. Raw Material Selection 

Diamond Grits: High-quality industrial diamonds are selected for their size, grade, and concentration..
 

2. Mixing

The diamond grits and metal powders are thoroughly mixed to ensure uniform distribution. Additives like graphite may be included to enhance properties such as wear resistance or cutting efficiency.
 

3. Cold Pressing

The mixed material is placed into segment molds and subjected to cold pressing.
This step shapes the segments into their preliminary form and compacts the material for easier handling during the next steps.
 

4. Sintering or Hot Pressing

Hot Pressing: The segments are heated to a high temperature (800-1000°C) while under pressure. This fuses the metal powders and secures the diamond particles in the matrix.
 

5. Turbo Design Formation

The turbo pattern is created by precise grinding or shaping processes, giving the segment its characteristic grooves. These grooves enhance airflow and cooling during cutting, improving performance.
 

6. Quality Control

Dimensional Accuracy: The segments are inspected to ensure they meet size and shape specifications.
Bond Integrity: Tests confirm that the bond matrix securely holds the diamonds.
 

7. Welding/Assembly

The finished turbo segments are welded or brazed onto the blade or core using laser welding or silver brazing techniques, depending on the application.
 
The Production Progress of Diamond Segment For Core Bit
 
 

FAQ 

Diamond Core Drill Bits Supplier Contact Number

Q: What's the typical lifespan after retipping?
A: Delivers 70-120% of original bit lifespan depending on material (test data available).

Q: Do you provide welding technical support?
A: Yes! Free laser welding parameter guidelines with every order.

Q: How to identify worn-out segments?
A: Look for >3mm height reduction or visible steel base exposure.

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