Forging alloy steel straight big bevel gear1

3 year ago

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Jiangyin Golden Machinery Equipment Co.,Ltd

3 year

Product details

The casting steel gear is a gear made by casting molten steel into a mold to create the desired shape. Steel pinion gears are known for their strength, durability, and ability to handle heavy loads. They are commonly used in machinery and equipment that require high torque and power transmission. Casting steel gears can be produced in a variety of sizes and shapes, and can be machined or finished to meet specific requirements. They are often used in applications such as milling, construction, and industrial manufacturing.

1. A detailed design for the gear is created. A pattern, which is a replica of the final gear, is then produced. This pattern can be made from wood, plastic , or metal, depending on the material requirements and budget constraints.

2. The pattern is used to create a mold. For steel cating, this often involves using sand molds or permanent molds made from metals like iron or steel. The mold must be carefully designed to ensure that the molten steel flows evenly and fills all areas of the mold without trapping air bubbles or other defects.

3. If the gear design includes internal features or cavities, cores made of sand or another suitable material are created and placed within the mold to form these internal shapes during casting.

4. The steel is melted in a furnace until it reaches the appropriate temperature for pouring. The type of steel used depends on the application requirements, such as strength, wear resistance, and corrosion resistance.

5. After pouring, the molten steel cools and solidifines into the shape of teh gear. Once the steel has cooled sufficiently, the mold is broken away from the casting. Many steel castings undergo heat treatment processes such as annealing, quenching, or tempering to achieve teh desired mechanical properties, such as hardness and toughness.

6. The gear still need additional finishing processes such as maching (turning, milling, grinding), polishing, to achieve the required dimensions, surface finish, and performance characteristics.

7. Finnaly, the gear is inspected and tested to ensure it meets teh required specifications and standards. This can include visual inspections, dimensional checks, and performance tests.

Application:

Forging alloy steel straight big bevel gear

Quality Control:

1: On line inspection, we perform 100% on line inspection during production not to release any problem during production.

2: 100% inspection on each finished products

3: Customer's own inspection.

4: Third party inspection.

5: UT( Ultrasonic Testing), MT, X-ray test, Spectrometer, Tensile strength, Impact test machine, Hardness tester

Forging alloy steel straight big bevel gear

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Jiangyin Golden Machinery Equipment Co.,Ltd

Audited supplier

3 year

Main Product: Forging steel shafts, Forged Steel Hollow Bar, Hot Rolling Steel Ring, Forging or Casting Steel Roll , Forged Steel Part, Steel Square Block

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