1ton rendering

1TON/BATCH COMPACT RENDERING SYSTEM

MODEL:CZRD-1

Ⅰ. Applying Scope

 This compact rendering equipment design is suitable for livestock or animals farms. The continuous working capacity is rendering 1ton dead animal or dead poultry in 6 hours

This 1 ton rendering system is designing with the principle of eco. Friendly, energy saving, low consumption, safe in operation. It is working with low energy consumption equipment, flow working, improving facility working efficiency, less failure; Optimizing the working process, less space taken, shortest working transit processing, low cost in operation, maximize flow working, and greatly saving labor during production. The raw material is not direct connect with heat energy which reduce the waste water during production.

Ⅲ. Features of working flow

1)    Working at high temperature and high pressure, which completely sterilized and maximize ensure the biological safety.

2)    The whole sterilization process is at closed status, there is no need any civil work basement for cooker.

3)    High efficiency in working, simple working flow which greatly reduce the operating cost.

4). There is no need add any auxiliary in working, the cooked powder can be used as fertilizer for cultivation, or additive to other kind of animal feed. The fat extracted from powder can be used for biodiesel or chemical oil.

5) According to the land and traffic status to arrange factory, and management building, saving land and investment.

6) The system is assembly freely, the specification can be regulated according to development of farm.

Ⅳ. Designing

1.   The working capacity and ratio of production.

      Averagely continuously processing 1 ton of raw material in eight hours.

      Production ratio:

Raw material/meal production: 25%-30%   0.25-0.3ton

Raw material/fat production: 8%-12%   0.08-0.12ton

2.    The plant working conditions:

 Standard power supply: main current: 380V, 50HZ

Control current: 220V, 50HZ

      The total power volume of system: P≈90KW

      Labors need: 1-2 person

      The suggested plant area: 18 (L) * 6 (W)*.55(H) meter

3.    Introduction of working flow

      1)   Raw material elevating system

      The dead animal or poultry raw material first transport with vehicles to plant, and up loading in hopper which along with the fixed        orbit driven by the elevating system into the cooker automatically.

      2)  High temperature cooking

      Closed cap of feeding port after load raw material about 0.5 1ton, heating up and sterilization, maintain the pressure for 30 minutes          when the inside cooker temperature reach up to 130-160 Celsius degree. After maintaining pressure, small relief and big relief to the          normal pressure, and then goes into drying stage. The system drying with low temperature vacuum drying model at 80 Celsius degree, which reduce the energy consumption, and reduce the drying time. The drying period takes about 4 to 5 hours which the water contains is controllable, the water contains of meal drop to about 12%, the fat contains is about 30%.