The manufacturing process of a washing machine spinning disk usually includes the following key steps:
1. Material selection:
- Selection of suitable metal material, usually stainless steel, as it has good mechanical properties, corrosion resistance and aesthetic appearance.
2. Mold design and manufacturing:
- According to the shape and size of the rotary disk, design the corresponding mold.
- Manufacture the mold to ensure the precision and durability of the mold.
3. Stamping Molding:
- Place the stainless steel plate on the stamping machine.
- Stamp the stainless steel plate through the stamping mold to form the basic shape of the rotating disk.
4. Cutting and Trimming:
- The stamped rotating disk is precisely cut using laser cutting or CNC machines to remove excess material.
- The edges are trimmed to ensure that there are no burrs or sharp edges.
5. Finishing:
- Perform turning, milling and other finishing operations on the rotating disk to meet the accuracy requirements of the design.
- Grind and polish the surface of the rotary disk to improve the finish and aesthetics.
6. heat treatment:
- Heat treatment, such as quenching and tempering, is carried out on the rotary disk to improve its hardness and wear resistance.
7. surface treatment:
- Apply surface treatment to the rotating disk, such as plating, anodizing, spraying, etc., to enhance its corrosion resistance and appearance.
8. Assembly and testing:
- Assemble the completed spinning disk to the washing machine for testing to ensure that it rotates smoothly and noiselessly and meets the performance requirements.
9. Quality Inspection:
- Carry out strict quality inspection on the spinning disk, including dimensional accuracy, surface quality, mechanical properties and other aspects.
- Ensure that the rotary disk meets the product standards and quality requirements.
10. Packaging and shipment:
- Clean and package the qualified rotating disk.
- Prepare for shipment to ensure no damage during transportation.
The whole manufacturing process requires strict quality control to ensure that each rotating disk can meet the design standards and customer requirements.
Stainless steel washing machine spinning disk has the following advantageous features:
1. corrosion resistance: stainless steel has excellent corrosion resistance, able to resist the impact of moisture and detergent in the laundry process, and is not easy to rust even in a humid environment.
2. Strength and durability: stainless steel has high hardness and good abrasion resistance, able to withstand the friction and impact of clothing in the washing process, with a long service life.
3. Easy to clean: stainless steel surface is smooth, not easy to adhere to the dirt, easy to clean, can keep the inside of the washing machine clean and sanitary.
4. Aesthetics: stainless steel has a metallic luster, modern and beautiful appearance, can enhance the overall grade of the washing machine.
5. Antimicrobial: Stainless steel surface is not easy to breed bacteria and mold, which helps to keep the clothes clean and sanitary.
6. Thermal conductivity: Stainless steel has good thermal conductivity, which contributes to the efficiency of the washing machine when heating and washing.
7. Environmental friendliness: Stainless steel is recyclable and friendly to the environment.
8. Structural Stability: Stainless steel spinning disk has good structural stability, not easy to deform, even at high speed rotation can remain stable, reduce vibration and noise.
9. Uniform distribution: the design of stainless steel rotating disk can make the water flow and clothing distribution more uniform, improve the washing effect.
10. Water saving and energy saving: Due to the high efficiency of the stainless steel spinning disk, it can reduce water and energy consumption while ensuring the washing effect.
11. Low maintenance costs: the durability of stainless steel spinning discs means lower maintenance costs and longer replacement cycles.
12. Adaptability: Stainless steel spinning discs can be adapted to various types of washing machines, including wave and drum washing machines.
Stainless steel washing machine spinning discs are widely used in washing machine components due to their excellent physical and chemical properties, providing users with an efficient, durable and easy-to-maintain washing experience.
Stainless steel washing machine spinning discs are mainly used in the following washing machine types:
1. Corrugated Washers (Top Load Washers):
- In a wave washer, the stainless steel spinning disk is often referred to as the bobber, which is located at the bottom of the washer. The spinning disk cleans the clothes by the friction between the water stream and the clothes as it spins.
- The use of stainless steel spinning discs improves the durability and washing efficiency of the wave washer while reducing the frequency of repairs.
2. Drum Washer (Front Load Washers):
- Although drum washers rely primarily on the spinning of the drum to wash clothes, some higher-end models may use stainless steel spinning discs to enhance the washing effect, such as assisting in water distribution during the water inlet or rinsing stages.
- Stainless steel spinning discs can help to improve washability and reduce wear and tear during the washing process.
3. Twin Tub Washers:
- In Twin Tub Washers, one tub is used for washing and the other for spinning. Stainless steel spinning discs can be used in the wash tub to provide consistent spin and efficient cleaning power.
Specific applications include:
- Household Use: Stainless steel spinning discs are widely used in washing machines for household use and are favored by consumers for their durability and high efficiency.
- Commercial Laundries: In commercial laundries such as hotels, hospitals, and laundromats, where washing machines require frequent use and high efficiency, stainless steel spinning discs are ideal due to their durability and low maintenance costs.
- Industrial Laundry Machines: In industrial laundry machines, stainless steel spinning discs are able to withstand greater loads and harsher working environments, ensuring long-term stable operation.
- Special Purpose Washing Machines: For special washing machines used to clean fine clothing, blankets, large fabrics, etc., stainless steel spinning discs can be customized and designed to meet different washing needs.
The application of stainless steel rotating disc is not only limited to the above washing machine types, with the advancement of technology and changes in market demand, its application scope may be further expanded, such as the integration of more intelligent functions to adapt to the development trend of smart home.
If you are looking for high quality stainless steel washing machine spinning disk, please get in touch with us immediately. Our products are finely crafted from high-quality 304 or 316 stainless steel with excellent corrosion resistance and mechanical stability, which can ensure that your washing machine runs more efficiently and safely. We offer a wide range of stainless steel washing machine spinning disks in a variety of sizes and designs to suit different models of washing machines and washing needs. Each washing machine spinning disk undergoes rigorous quality testing to ensure excellent wear resistance and long service life. Whether you are a home user, appliance distributor or laundry equipment manufacturer, we can provide you with reliable and efficient washing solutions and comprehensive after-sales services. Contact us today to experience our high-quality stainless steel washing machine spinning discs, which will bring stronger washing power and longer durability to your washing machine.
Q1: What metal products does your company mainly produce?
A: Our company specializes in custom stretched metal products, including but not limited to metal tubing, metal rods, and special-shaped materials.
Q2: What is the process for custom products?
A: Customer provides product requirements or drawings -> Technical assessment and quotation -> Order confirmation -> Design and production -> Quality inspection -> Shipment
Q3: How does your company ensure product quality?
A: We have a strict quality management system in place. All products are inspected multiple times during production to ensure they meet national standards and customer requirements.
Q4: What is the typical delivery time for an order?
A: The delivery time depends on the complexity of the product and the order quantity, typically ranging from 15 to 45 working days.
Q5: How can we contact you for custom inquiries?
A: You can reach us by phone, email, or online customer service. We will provide you with prompt service.
Q6: Do your products meet international standards?
A: Our products are produced in strict accordance with international standards and have passed relevant certifications, such as ISO 9001 Quality Management System certification.
Q7: How is logistics and transportation arranged for the products?
A: We can arrange logistics and transportation according to the customer's requirements, including air freight, sea freight, or land transportation, and ensure the products are delivered safely and on time.