Gantry type 45-ton precision punching machine

3 month ago

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Dongguan Samhoor Precision Machinery Co.,Ltd

2 year

Product details

Ⅰ Production using chain piece Gantry type high speed stamping machine

Since the chain piece needs to ensure high strength, high precision and high wear resistance, it is more suitable to use chain piece Gantry type high speed stamping machine for processing. Compared with laser cutting, Gantry type high speed stamping machine processing will not generate too much heat, nor will it affect the surface and edge of the material. Chain piece Gantry type high speed stamping machine can also be used for mass production and processing, reducing processing costs and meeting production requirements.

Chain pieces are characterized by heavy loads, frequent movements and long-term use. Chain pieces must have high strength, excellent wear resistance and high-precision processing requirements to maintain the stability and durability of the mechanical system. Metal chain piece high speed stamping machine is widely used as the preferred processing equipment because it can efficiently and accurately shape parts of shapes and sizes that meet design requirements, while ensuring the integrity of the internal structure of the material and the stability of the mechanical properties.

Choosing the chain piece Gantry type high speed stamping machine to manufacture chain pieces can avoid the following two problems: the manufacturing process of the chain piece will not generate high temperatures that affect the surface quality of the chain piece material, causing changes in the material's microstructure, resulting in a decrease in key properties such as hardness and toughness, and even unfavorable phenomena such as discoloration and deformation, which seriously damage the overall quality of the product. Secondly, the stamping of the Gantry type high speed stamping machine will not be accompanied by the release of a large amount of dust and harmful gases, will not deteriorate the air quality of the production workshop, increase the difficulty of cleaning and maintenance, and will not pose a potential threat to the respiratory health of operators, which is in line with the green and safe production concept of modern industry.

chain piece Gantry type high speed stamping machine (2)

Ⅱ Production plan for stamping chain pieces of chain piece Gantry type high speed stamping machine

1. Select raw materials

In order to ensure the smooth progress of the stamping process and the quality of the final product, the first task is to carefully select materials with excellent stamping performance. These materials should have good ductility, toughness and appropriate hardness to adapt to the complex deformation requirements during the stamping process and ensure the integrity and durability of the chain piece structure.

2. Simplify part design and optimize structural features

When designing chain piece parts, adhering to the principle of simplicity and efficiency, the part structure is simplified to only two core processes: blanking and punching. This design not only simplifies the production process, but also greatly improves production efficiency due to its single shape and low molding difficulty. Since the chain piece does not involve complex extreme blanking features, its suitability for blanking processing is further enhanced.

3. Use efficient composite molds and innovate inverted structures

In view of the simple structure and clear process requirements of chain piece stamping parts, punching and blanking composite molds can be used for production. This mold design cleverly combines the two processes, effectively reducing the number of mold changes and production line adjustment time, thereby improving overall production efficiency. At the same time, consider adopting an inverted structure so that the waste generated during the punching process can be smoothly discharged from the hole of the high speed stamping machine workbench, which greatly simplifies the cleaning work and improves the convenience of operation.

4. Intelligent push device to ensure smooth demolding of the product

Integrate a rigid push device in the mold. When the slider reaches the top dead center position, the device will automatically start and accurately and quickly push the stamped chain piece workpiece out of the mold, ensuring the continuity and stability of the production process. This design not only improves production efficiency, but also reduces manual intervention and labor intensity, while ensuring product quality and consistency.

In addition to the above content, before using the chain piece Gantry type high speed stamping machine, the blanking force, the punching force, the unloading force, the push force should be calculated, and the nominal pressure, the slider stroke, the maximum closing height, the closing height adjustment amount, the die handle hole size, the pad size and other parameter data should be selected. In addition, mold design: the mold should be made according to the shape and size of the stamping part, and the production efficiency and mold life should be considered.

Ⅲ. Understand chain piece Gantry type high speed stamping machine

When selecting a punch press suitable for stamping chain link production, it is crucial to have an in-depth understanding of its unique advantages. This will not only ensure an efficient and smooth production process, but also significantly improve work safety and operator convenience. The following is a detailed explanation of the advantages of 45 ton chain piece Metal press stamping machine:

45 ton chain piece Metal press stamping machine parameter

1. Advanced high speed stamping machine system design: The core of the punch press lies in its precisely designed high speed stamping machine system. This system integrates an efficient control system and is an indispensable key part of the automated production process. This system can not only accurately control the pressure and speed during the stamping process to meet high-precision and high-efficiency production needs, but also incorporates modern automated control technology, making the entire production process more intelligent and flexible, greatly reducing manual operations. complexity, improving production efficiency.

2. Humanized human-machine interface design: In order to further improve the operating experience and production efficiency, modern punch presses generally adopt intuitive and concise human-machine interface designs. This design principle ensures that operators can get started quickly and achieve precise control of various functions of the punching machine through intuitive interface instructions and simple operating instructions. At the same time, this humanized design also promotes instant feedback of production information, helping operators understand the production status in real time and adjust production parameters in a timely manner, thereby further optimizing the production process.

3. Comprehensive safety protection design: In the field of metal processing such as stamping chain plates, safety is always the primary consideration. Therefore, modern punch presses fully consider the importance of safety protection measures from the beginning of their design. By being equipped with multiple safety devices such as safety doors, limiters, and light protectors, the punch press can effectively isolate potential sources of danger during operation and prevent operators from being injured due to misoperation or accidents. In addition, these safety devices can promptly issue alarms and stop operation when equipment is abnormal, ensuring a safe and controllable production process.

chain piece Gantry type high speed stamping machine

During the operation of the stamping machine, when the stamping machine runs at a high speed, its overall structure is designed to be extremely strong and durable, and the processing accuracy of each internal component reaches an extremely high standard, its stability will be further improved to a higher level. Significant level. In short, high cycle times, a solid structural frame and high-precision components work together. The significant feature of using chain piece Gantry type high speed stamping machine to process parts is that no chips or scraps are produced, thus significantly reducing material waste. This process does not require the assistance of additional heating equipment, achieving effective energy savings.