Stainless steel sensor faucet: modern water conservation and environmental protection and convenient choice
Stainless steel sensor faucet is a modern faucet design, which is made of stainless steel with corrosion, rust and abrasion resistance, widely used in public toilets, bathrooms and other places. This kind of faucet in washbasin can automatically control the opening and closing of water flow through induction technology, without manual operation, which is more hygienic and convenient. At the same time, the stainless steel sensor faucet also can use with kitchen sink has the characteristics of energy saving and environmental protection, can effectively reduce the waste of water, in line with the modern concept of environmental protection. In addition, the stainless steel sensor faucet as bathroom accessories also has the characteristics of beautiful and easy to clean, which can provide a more comfortable and convenient experience for public places.
The design features and components of stainless steel sensor faucets include the following:
Design features
1. Infrared sensing technology: Stainless steel sensor faucets usually use infrared sensing technology, which detects the human body's approach and departure by emitting and receiving infrared rays to control the water flow on and off .
2. Energy saving and environmental protection: these faucets generally have low power consumption, and some models can even generate electricity through hydroelectricity to reduce energy consumption .
3. Hygienic and convenient: no need to touch the faucet, can effectively avoid bacterial cross-infection, especially suitable for use in public places.
4. Water-saving function: the sensor faucet can control the time of water flow according to the human body's residence time, to avoid unnecessary water flow, so as to realize water saving .
5. Simple installation: Many models are designed for quick-fit chuck type installation, which is convenient and simple.
Components
1. Sensor Module: This is the core component of the sensor faucet, usually including infrared transmitter and receiver tubes, used to detect human body movements and control the water flow on and off .
2. valve body: the valve body is the key part to control the water flow, usually made of stainless steel, to ensure durability and corrosion resistance .
3. sealing diaphragm: non-toxic, odorless NBR material, to ensure the sealing performance of the valve body.
4. Battery or power supply: Sensor faucets usually require a power supply, either a battery or access to a power cord. Battery-powered design eliminates the need for wiring, making installation more flexible.
5. Control Module: Includes an integrated circuit board to process the sensing signals and control the opening and closing of the solenoid valve.
These design features and components make stainless steel sensor faucets not only practical and hygienic, but also easy to install and widely used in domestic, commercial and public applications.
The manufacturing process of stainless steel sensor faucet is more complex, involving multiple steps and technical requirements. The following is the detailed manufacturing process:
1. Material selection:
- Stainless steel sensor faucet mainly uses stainless steel material, this material is corrosion-resistant, not easy to rust, to ensure the durability and hygiene of the faucet .
2. Mold manufacturing:
- First of all, it is necessary to make a mold. Stainless steel induction faucet molds are usually manufactured in sections, that is, the overall faucet is divided into two parts, the outlet pipe and the base, respectively, to make metal molds .
3. Wax injection and shell making:
- Medium temperature wax is injected into the mold to form a wax sample of the product. Then, use zirconium powder, zirconium sand and silica sol to formulate the shell coating, coated in 4-5 layers to make the shell .
4. Casting:
- Heat the stainless steel material to a high temperature (about 1700°C), and then pour it into the prepared shell. Due to the high melting point of stainless steel, the refractory material of the shell is very demanding, and the casting process is complicated and troublesome.
5. Mechanical processing:
- After the casting is completed, the faucet needs to be machined, including turning, milling, drilling, planing, grinding and other processes, to ensure the dimensional accuracy and shape and positional accuracy of the faucet parts.
6. polishing:
- Polishing is an important step in the manufacture of stainless steel faucets, removing surface roughness and pits through the high-speed rotation of the grinding head or sisal wheel, so that the surface is smooth and bright .
7. Assembly and testing:
- Weld the outlet pipe and base together, assemble other parts such as sensor and water passage chamber. Finally, conduct a water pressure test to ensure the sealing and functionality of the faucet .
8. Surface treatment or plating:
- Depending on the need, the faucet may also be surface treated and plated to enhance its aesthetics and durability.
9. Finished product inspection and packaging:
- The finished products are strictly inspected to ensure the quality of the products is qualified and then packaged for shipment.
Through these steps, the stainless steel induction faucet can be manufactured. These processes not only ensure the quality and durability of the product, but also realize the goal of health and environmental protection.
Stainless steel sensor faucets have a variety of advantageous features that make them widely popular in the market.
The following is a detailed description of these advantageous features:
1. Hygiene and environmental protection:
- The stainless steel material itself has excellent antimicrobial properties, which is not easy to harbor bacteria and viruses, ensuring the hygiene and safety of water quality. In addition, stainless steel faucets do not contain harmful substances, which will not harm the environment and human health.
2. Strong durability:
- Stainless steel material has excellent corrosion and abrasion resistance, can resist the erosion of corrosive substances such as acid and alkali, and is not easy to rust and corrode. This makes the stainless steel sensor faucet maintain good performance and appearance in long-term use.
3. Energy and water saving:
- The inductive design makes the faucet turn off automatically when no one is using it, avoiding water waste. At the same time, inductive faucets usually have precise flow control, which can realize water-saving effect.
4. Intelligent control:
- Induction faucet detects the proximity of the human body through infrared sensors or microwave sensors to realize the automatic water shut-off function. This intelligent control not only facilitates the use of users, but also improves the experience of using the faucet.
5. Beautiful and generous:
- Stainless steel faucet has a simple and generous appearance design, which can be coordinated with modern home style. At the same time, the stainless steel surface is polished and has a mirror-like luster, which increases the aesthetics of the faucet.
6. Easy to clean and maintain:
- Stainless steel has a smooth surface that is not easy to stain dirt and fingerprints, making it very easy to clean. In addition, stainless steel faucet structure is simple, maintenance and replacement parts are relatively easy.
7. Strong adaptability:
- Stainless steel sensor faucet is suitable for various places, such as homes, public places, hospitals and so on. Its stable performance and durability make it work well in various environments .
8. Safe and reliable:
- Stainless steel faucets usually have overheating protection, anti-dry burning and other functions to ensure the safety of the use process. In addition, the stainless steel material itself has good electrical conductivity, which can effectively prevent static electricity accumulation and electric shock accidents .
In summary, stainless steel induction faucet has significant advantages in terms of hygiene and environmental protection, durability, energy saving and water saving, intelligent control, aesthetic appearance, easy to clean and maintain, adaptability as well as safe and reliable, etc., which makes it an ideal choice for modern homes and public places.
Stainless steel sensor faucets are widely used in a variety of scenarios due to their hygienic, durable and energy-saving features.
The following are some of the main application scenarios:
1. public places:
- Train stations, bus stations, airports: these places have a large flow of people, the use of induction faucets can avoid cross-infection and save water.
- Hospitals: hospitals require high hygiene conditions, sensor faucets can effectively prevent bacterial cross-infection, suitable for operating rooms and nurses hand washing disk use .
2. family:
- Kitchen and bathroom: household sensor faucet not only has the function of sensing water, but also has a long time to release water washing function, suitable for home use .
3. industry and laboratory:
- Purified water water: stainless steel sensor faucets are widely used in pharmaceutical, food processing and other places that require high hygiene standards, to ensure that the water quality is pure and prevent contamination .
4. commercial facilities:
- Office buildings, shopping malls: the use of sensor taps in these places can improve the level of hygiene, while saving water and reducing operating costs.
Stainless steel sensor faucets are applicable to a wide range of places through their intelligent design and hygienic and environmentally friendly features, meeting the needs of use in different environments.
If you are looking for high-quality custom stainless steel sensor faucets, get in touch with us today. Our customized stainless steel sensor faucets are carefully crafted from high-quality 304 or 316 stainless steel with excellent corrosion resistance, strength, and aesthetics to ensure that your product maintains its superior performance in a variety of usage environments.
We offer a diverse range of customization services, including customized stainless steel sensor faucets in different sizes, shapes, and finishes to meet the needs of homes, businesses, and public venues. Each customized stainless steel sensor faucet undergoes rigorous quality testing to ensure that it is solidly constructed, easy to use and aesthetically pleasing.
Whether it's for home kitchens, restaurants, bathrooms, or commercial and public facilities such as hotels, offices, hospitals, etc., we can provide you with professional customized solutions and services. Contact us today to experience our high-quality custom stainless steel sensor faucets that will bring unprecedented utility and beauty to your space. Let our products add a level of quality assurance and trust to your daily life.
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