The design features of stainless steel metal water purification tanks and their components are listed below:
Design features
1. Material selection:
- Stainless steel metal water purification tanks are usually made of high quality stainless steel materials such as 304 or 316L, which have good corrosion resistance, mechanical properties and welding properties, and are able to resist the erosion of corrosive media such as acids, alkalis, salts, etc., to ensure the long service life of the tanks.
2. Structural design:
- Reasonable design of head, tank wall thickness and reinforcement to ensure the strength and stability of the tank. The tank shape can be vertical, horizontal or spherical to meet the requirements of different storage capacities and installation sites .
3. Inlet and outlet design:
- The positions and sizes of inlet, outlet, vent and discharge ports should be designed according to the process demand and operation convenience, and equipped with corresponding valves and piping connections .
4. Accessory Configuration:
- Install monitoring instruments such as liquid level meter, thermometer, pressure gauge, etc. in order to know the material status in the storage tank in real time. Consider installing safety facilities such as climbing ladders, platforms and protective railings.
5. Pressure resistance performance:
- Stainless steel metal water purification tanks have excellent pressure resistance performance, can provide a safe and reliable storage environment, can withstand high pressure and external forces .
6. Wide range of applications:
- Stainless steel metal water purification tanks can be used to store a variety of liquids and gases, such as water, oil, chemicals, etc., and are suitable for a variety of fields such as industry, agriculture, chemical industry, food, etc. .
Components
1. tank:
- Tank body is the main part of stainless steel metal water purification tank, usually formed by stainless steel plate through rolled plate, stamping and other processes, and then spliced and connected by argon arc welding, electric arc welding and other methods .
2. Head:
- Heads are used to close both ends of tanks, and reasonably designed heads can enhance the strength and stability of tanks.
3. Inlet and outlet:
- Including inlet, outlet, vent and drain, the position and size of these inlets and outlets are designed according to the process requirements, and equipped with corresponding valves and piping connections.
4. Monitoring instrumentation:
- Liquid level meter, thermometer, pressure gauge and other monitoring instruments are used for real-time understanding of the state of materials in the storage tank.
5. safety facilities:
- Climbing ladders, platforms and protective railings and other safety facilities to ensure the safety of operation and maintenance.
The manufacturing process of stainless steel metal water purification tanks mainly includes the following steps:
1. Material preparation and selection:
- Material selection: according to the use of the tank and the characteristics of the storage medium, select the appropriate grade of stainless steel, such as 304, 316L and so on. These materials have different chemical compositions and mechanical properties, such as acid-resistant stainless steel for storing corrosive liquids .
- Material acceptance: incoming materials need to be strictly tested to ensure that their quality and performance meet the requirements .
2. Sheet cutting and bending:
- Cutting: Stainless steel sheets are cut to the required shape and size using techniques such as laser cutting, plasma cutting or waterjet cutting. These techniques ensure the accuracy and smoothness of the cut .
- Bending: Sheets are formed into tanks and heads by coiling, stamping and other processes .
3. Welding and joining:
- Welding methods: Argon arc welding, electric arc welding and other welding methods are used for splicing and joining. The temperature needs to be strictly controlled during the welding process to prevent the material from overheating and uneven heating, which will affect the quality and durability of the tank .
- Weld inspection: Non-destructive testing of welds, such as X-ray flaw detection, ultrasonic flaw detection, etc., to ensure the sealing and strength of the welds .
4. Surface treatment and shaping:
- Polishing: After the welding is completed, polish the surface of the tank to make the surface smooth, bright, and effectively prevent corrosion .
- Shaping: The whole tank is trimmed and straightened to ensure the qualified appearance and size.
5. Quality control and testing:
- Inspection and testing standards: Establish clear requirements and standards for tank manufacturing.
- Non-destructive testing: ultrasonic testing, radiographic testing and magnetic particle testing, etc. are conducted to check the quality and reliability of welded joints and tank walls .
- Pressure test: After manufacturing, carry out hydraulic test or gas tightness test to check whether the sealing and strength of the tank meet the design requirements.
6. Finished product inspection and factory:
- Acceptance and factory inspection: to ensure that the quality of finished tanks meets the requirements, and then cleaned, packed and ready to leave the factory .
Stainless steel metal water purification tank has the following advantageous features:
1. Corrosion resistance:
- Stainless steel material has excellent corrosion resistance and is able to resist a wide range of chemicals, such as acids, alkalis and salts. This makes stainless steel water purification tanks suitable for storing a variety of water qualities, including highly corrosive water.
2. Hygienic safety:
- The smooth surface of stainless steel is not easy to harbor bacteria and microorganisms, and it does not release harmful substances, ensuring hygienic and safe water quality. This makes stainless steel water purification tanks particularly suitable for drinking water storage.
3. strength and durability:
- Stainless steel has high strength and durability, can withstand greater pressure and impact, and is not easy to deform or damage. This makes stainless steel water purification tanks more reliable in long-term use.
4. Aesthetics and easy to clean:
- Stainless steel has a bright surface and is very aesthetically pleasing. At the same time, its surface is not easy to be stained with dirt, so it is very easy to clean and can be kept clean with simple washing.
5. Environmental protection and recyclability:
- Stainless steel is a recyclable material that does not pollute the environment. At the end of the service life of the stainless steel water purification tank, it can be recycled and reused, in line with the concept of environmental protection.
6. Wide range of application:
- Stainless steel water purification tanks are suitable for use in a variety of environments, both indoors and outdoors, and in a variety of climatic conditions. This makes stainless steel water purification tanks useful in a variety of settings.
7. Economical:
- Despite the high cost of stainless steel materials, stainless steel water purification tanks are highly economical in the long run due to their durability and low maintenance costs .
8. Customization:
- Stainless steel water purification tanks can be customized according to users' needs, including size, shape, color, etc., to meet the needs of different users .
The following are some of the main application scenarios:
- In the food processing industry, stainless steel metal water purification tanks are used for storing and processing food-grade liquids such as drinking water, fruit juice, milk, etc. Its corrosion resistance and hygienic safety ensure the purity and non-pollution of food .
2. medical equipment:
- Stainless steel tanks are used in medical equipment for storing and transporting a variety of liquids, such as medicines, sterilizing solutions, and so on. Its corrosion resistance and strength make it an indispensable equipment in the medical industry .
3. Building decoration:
- In the field of building decoration, stainless steel metal water purification tanks are used for storing and supplying domestic water. Its aesthetics and durability make it an ideal choice for building water supply systems.
4. chemical industry:
- In the chemical industry, stainless steel tanks are used to store a variety of chemicals such as acids, alkalis and salts. Its corrosion resistance and high strength ensure the stable storage of chemical substances .
5. Agriculture:
- In agriculture, stainless steel metal water purification tanks are used to store irrigation water and agricultural chemicals. Its corrosion resistance and durability make it suitable for use outdoors and in harsh environments.
6. municipal water supply:
- Stainless steel integrated water purification equipment is widely used in waterworks and rural areas for treating and supplying drinking water. Its efficient treatment capacity and durability ensure stable and safe water quality .
7. Industrial water treatment:
- In the field of industrial water treatment, stainless steel water purification tanks are used for storing and treating industrial water, such as cooling water and cleaning water. Its corrosion resistance and easy maintenance make it an ideal choice for industrial water treatment .
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Q1: What metal products does your company mainly produce?
A: Our company specializes in custom stretched metal products, including but not limited to metal tubing, metal rods, and special-shaped materials.
Q2: What is the process for custom products?
A: Customer provides product requirements or drawings -> Technical assessment and quotation -> Order confirmation -> Design and production -> Quality inspection -> Shipment
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