Motor housing

2 month ago

3 0 

Ningbo Jingjiang Metal Products Co.,Ltd.

8 month

Product details

Customized micro car motor housings play a vital role in today's fast growing micro car industry. These Motor housing cover are meticulously designed and manufactured according to the specific needs of the clients to ensure perfect compatibility and optimum performance with various micro car motors. The Customized motor housings are made of high-strength materials and precision machined to ensure not only a strong and durable structure, but also efficient operation and long-term stability of the motor. Special mention should be made of the SPHD black power coating motor housing cover, which utilizes an advanced surface treatment technology that not only gives the motor housing an elegant black appearance, but more importantly provides additional protection against corrosion and abrasion, as well as improved heat dissipation. This black layer effectively resists corrosion and abrasion in harsh environments and extends the life of the motor, while its excellent heat dissipation properties help keep the motor running stably in high-temperature environments. Whether the application is for electric vehicles, hybrids, or other types of micro-vehicles, the customized motor housings and SPHD black-layer motor housing covers meet the most stringent industry standards, ensuring that the motors provide excellent performance and reliability under a wide range of operating conditions.

The manufacturing process for custom miniature automotive motor housings is a sophisticated and complex process involving multiple critical steps to ensure a high quality and high performance end product. The following is a detailed description of the manufacturing process:

1. Requirements Analysis and Design:

- Customer demand confirmation: Communicate with the customer to clarify the specific requirements of the motor housing, including size, shape, material, performance indexes, etc.

- Preliminary design: According to customer requirements, carry out preliminary design, draw sketches or 3D models to ensure that the design meets the functional requirements and manufacturing feasibility.

- Design optimization: Through simulation and calculation, optimize the design to ensure that the structural strength, heat dissipation performance, weight and other indicators of the motor casing are optimal.

2. Material selection:

- Material Procurement: According to the design requirements, select suitable materials, such as aluminum alloy, steel or other alloy materials, to ensure high quality and consistency of materials.

- Material Inspection: Strict quality inspection of the purchased materials to ensure that they meet the design standards and performance requirements.

3. Processing & Manufacturing:

- Cutting and molding: use CNC machine tools or other precision machining equipment to cut the materials into the required shapes and perform preliminary molding.

- Precision machining: through turning, milling, drilling and other processes, the motor shell is precision machined to ensure dimensional accuracy and surface finish.

- Heat treatment: Heat treatment is performed on the processed motor casing to improve its mechanical properties and durability.

4. surface treatment:

- SPRAY SPHD BLACK LAYER: Advanced spraying technology is used to evenly coat the surface of the motor casing with SPHD black layer, providing anti-corrosion, wear-resistant protection and beautiful appearance.

- Coating curing: Through high temperature curing treatment, it ensures a strong bonding between the coating and the substrate, enhancing its durability and protective performance.

5. Quality Inspection:

- Dimensional Inspection: Using precision measuring tools, the dimensional accuracy of the motor housing is inspected to ensure that it meets the design requirements.

- Performance test: Conduct performance tests such as strength, hardness, corrosion resistance, etc. to ensure that the motor shell can operate stably under various conditions.

- Appearance inspection: The appearance of the motor casing is carefully inspected to ensure that it is free from defects and damages.

6. Assembly and Packaging:

- ASSEMBLY: Assemble the motor casing with other components to ensure that the parts are closely matched and function properly.

- Packing: Adopt shock-proof and moisture-proof packing materials to pack the motor casing to ensure that it is not damaged during transportation.

7. Delivery and after-sales service:

- Delivery to customers: deliver the finished products to customers on time and provide detailed instructions for use and technical support.

- After-sales service: Provide perfect after-sales service to solve the problems encountered by customers in the process of use and ensure customer satisfaction.

Through the above strict manufacturing process, the customized micro car motor housing is able to meet customers' high standard requirements and ensure its excellent performance and reliability in various application scenarios.

Custom miniature automotive motor housing has a wide range of applications in modern transportation and industrial equipment, and its high precision, high performance and customization make it a key component in a variety of fields. The following are the main application scenarios of customized miniature automotive motor housing:

1. Electric & Hybrid Vehicles

- Drive Motor Housing: Customized motor housing is used to protect the drive motors of electric and hybrid vehicles to ensure their stable operation in complex environments such as high temperature, high humidity and vibration.

- Heat dissipation optimization: Through customized design and SPHD black layer treatment, the motor housing can effectively dissipate heat, prolonging the life of the motor and improving vehicle performance.

- Lightweight design: Adoption of high-strength and lightweight materials (e.g. aluminum alloy) reduces the weight of the whole vehicle and improves energy efficiency.

2. Microcars and low-speed electric vehicles

- Small motor protection: Microcars and low-speed electric vehicles usually use small motors, and customized motor cases provide compact, lightweight and durable protection.

- Customized Adaptation: Depending on the space constraints of the vehicle and the size of the motor, customized motor housings can be perfectly adapted to ensure easy installation and stable operation.

3. Drones and Model Aeronautics

- High-performance motor housings: UAVs and aeromodels require small motors with high power density, and customized motor housings are able to meet their high-precision and high-strength requirements.

- CORROSION & HIGH TEMPERATURE RESISTANCE: SPHD black layer provides extra protection against corrosion and high temperature, suitable for use in complex climatic conditions.

4. Industrial automation equipment

- Servo motor housing: In industrial robots, CNC machine tools and other automation equipment, customized motor housings are used to protect servo motors and ensure their reliability in high-intensity, high-frequency working environments.

- Dust & Moisture Resistance: The customized motor shell can be designed as a sealed structure to prevent dust and moisture from entering and prolong the service life of the motor.

5. Household appliances and intelligent devices

- Micro motor protection: Customized motor cases are widely used for micro motors in household appliances (e.g., sweeping robots, power tools) and smart devices (e.g., smart door locks, camera heads).

- Silent design: through precision machining and optimized structure, it reduces the noise when the motor is running and improves the user experience.

6. Medical equipment

- High-precision motor housing: motors in medical equipment (e.g., surgical robots, imaging equipment) require extremely high precision and reliability, and customized motor housings can meet their stringent performance requirements.

- Aseptic and corrosion-resistant: Special materials and coatings are used to ensure that the motor housing is corrosion-resistant and easy to clean in the medical environment.

7. Electric Bicycle & Scooter

- Hub Motor Housings: Customized motor housings are used for hub motors of e-bikes and scooters, providing waterproof, dustproof and shockproof protection.

- Lightweight & High Strength: Through optimized design, the weight is reduced while ensuring strength to enhance the riding experience.

8. Specialty Vehicles and Construction Machinery

- High-load motor protection: In special vehicles (e.g. forklifts, excavators) and construction machinery, the customized motor casing is able to withstand high loads and harsh working conditions to ensure stable motor operation.

- Impact and Wear Resistance: High-strength materials and SPHD black layer are used to enhance the impact and wear resistance of the motor housing.

9. New energy and energy storage equipment

- Wind Turbines and Energy Storage Systems: Customized motor shells are used for motors in small wind turbines and energy storage systems to provide weather resistance and long life protection.

- Efficient Heat Dissipation: Optimized heat dissipation design ensures that the motor maintains a stable temperature over long periods of operation.

10. Scientific research and education

- Motor housings for experimental equipment: In the field of scientific research and education, customized motor housings are used for motors in experimental equipment to meet their high-precision and diversified needs.

- Modularized design: the motor housing can be quickly replaced or adjusted according to the experimental needs to improve the experimental efficiency.

With its flexibility, high performance and durability, the customized micro car motor housing is widely used in many fields such as electric vehicles, industrial equipment, household appliances and medical equipment. Through customized design and advanced manufacturing processes, the motor housing can meet the specific needs of different application scenarios, providing strong support for modern technology and industrial development.