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Ceramic precision parts

2 month ago
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Dongguan Fengguan Precision Technology Co., Ltd. is located in Changan Town, Dongguan City, which is the main center of Zhuzhou cemented carbide in Dongguan. The main tungsten carbide materials, tungsten steel mold deep processing and all kinds of tungsten steel precision accessories. The cemented carbide series mainly produced and sold are: cemented carbide tungsten steel plate, cemented carbide tungsten steel round rod, cemented carbide tungsten steel strip, cemented carbide tungsten steel round die, diamond tungsten steel, various kinds of cemented carbide tungsten steel non-standard blank, non-magnetic tungsten steel, hard alloy drawing die, tungsten steel pipe shrinking die, tungsten steel pipe drawing die, tungsten steel forming die, tungsten steel punching die, powder metallurgy die, tungsten steel sealing die, Tungsten steel insert sleeve, Tungsten steel extrusion die, Tungsten steel roll, Tungsten steel guide rail, Tungsten steel sealing ring, Tungsten steel punching and shearing die, Tungsten carbide wear-resistant parts, Tungsten wear-resistant steel, Tungsten corrosion-resistant steel, Tungsten steel conductive block, Tungsten steel punch, Tungsten steel bushing, Tungsten steel parts, cemented carbide ball, Tungsten steel milling cutter, diamond blade, Tungsten steel processing, etc. The main products are: Tungsten Steel Stretching MoldCNC Processing Tungsten Steel ProductsTungsten Steel Die MaterialTungsten Carbide Custom MachiningTungsten Steel Precision Machined PartsNew Energy Materials Ceramic Aluminium Oxide Zirconia

Ceramic precision parts
Ceramic precision parts refer to parts made of high-performance ceramic materials with high precision and high reliability. These parts are often used in applications where mechanical, thermal, electrical or chemical properties are demanding. Ceramic materials have become indispensable materials in many high-end technical fields due to their unique physical and chemical properties.
Main features:
1. **High hardness and wear resistance**: Ceramic materials have extremely high hardness, can resist wear, and are suitable for high wear environments.
2. **High temperature resistance**: Ceramic materials can still maintain their mechanical properties and chemical stability at high temperatures, making them suitable for high temperature applications.
3. **Corrosion resistance**: Ceramics have excellent corrosion resistance to acids, alkalis and other chemical substances, and are suitable for use in corrosive environments.
4. **Low density and high stiffness**: Ceramic materials have low density but high stiffness, which can reduce weight while providing good mechanical properties.
5. **Excellent electrical insulation**: Ceramic materials have good electrical insulation properties and are suitable for electronic and electrical applications.
Zirconia precision parts
Common applications:
- **Electronics and semiconductor industry**: used to manufacture integrated circuit substrates, insulators, sensors, etc.
- **Medical Industry**: Used to manufacture artificial joints, dental implants, surgical tools, etc.
- **Aerospace**: Used to manufacture turbine blades, thermal protection systems, bearings, etc.
- **Automotive Industry**: Used to manufacture engine parts, sensors, brake systems, etc.
- **Optical Industry**: Used to manufacture optical components such as lenses, prisms, lasers, etc.
 Common ceramic materials:
1. **Alumina ceramics (Al₂O₃)**: It has high hardness, wear resistance and electrical insulation, and is widely used in electronics, machinery and chemical fields.
2. **Silicon nitride ceramic (Si₃N₄)**: It has high toughness, heat impact resistance and wear resistance, and is suitable for high temperature and high stress environments.
3. **Silicon Carbide Ceramics (SiC)**: It has extremely high hardness, high temperature resistance and thermal conductivity, and is suitable for extreme environments.
4. **ZrO₂**: It has high toughness, wear resistance and biocompatible, suitable for medical and mechanical fields.
Silicon carbide precision parts
Manufacturing process:
1. **Powder molding**: Make the ceramic powder into the desired shape by pressing, injection molding, etc.
2. **Sintering**: Sinter the molded ceramic body at high temperature to densify and strengthen it.
3. **Precision machining**: Use diamond tools to precision machining the sintered ceramic parts to achieve the required dimensions and surface accuracy.
4. **Surface treatment**: Improve the surface performance of ceramic parts through polishing, coating, etc.
Considerations when choosing precision ceramic parts:
1. **Working environment**: including temperature, pressure, wear degree, corrosiveness, etc.
2. **Material properties**: Choose the appropriate ceramic material according to specific needs.
3. **Size and Shape**: Customize the appropriate part size and shape according to the application requirements.
4. **Accuracy requirements**: Determine the dimensional accuracy and surface finish of the part according to application requirements.
5. **Installation and maintenance**: Consider the installation method and maintenance requirements of the parts to ensure their long-term and stable operation.
The selection and application of ceramic precision parts need to be comprehensively considered according to the specific working environment and performance requirements to ensure that they can perform optimal performance and reliability.
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