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Corrugated roller production process 1

3 year ago
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Product details

Singer Facer Corrugated Roller


Description Of Singer Facer Corrugated Roller

The Singer Facer Corrugated Roller is made of high-quality steel and has a specially designed pattern on its surface, which is used to press the paperboard into the desired corrugated shape. The roller is typically heated to a high temperature before use, which helps to soften the paperboard and make it more pliable. The Singer Facer Corrugated Roller is used in a machine called a corrugator, which is a complex piece of equipment that takes large rolls of paperboard and converts them into corrugated cardboard. The roller is one of the most important components of the corrugator, as it determines the quality and consistency of the corrugated material.



Features Of Singer Facer Corrugated Roller

  • Tungsten carbide corrugating roll adopts 48CrMo alloy steel forgings as its material;
  • After medium frequency quenching, the hardness of corrugating roll is higher than HRC60, and the depth is 7mm;
  • Imported tungsten carbide powder and Praxair JP8000 HVOF system are adopted;
  • Abrasion resistant tungsten carbide coating has a thickness of 50-60 micrometer;
  • Compared with chrome plated corrugating roll, tungsten carbide corrugating roll can be used more than three times long with a cost less than twice;
  • The whole production process will be inspected, and the corrugating rolls have passed ISO9001 certification;



Specification Of Singer Facer Corrugated Roller

Product Name Corrugating Rolls
Material
Special 48CrMo alloy steel fine forgings
Hardness
HRC58
Coating Thickness
0.06 and 0.07mm Tungsten Coating Thickness
Surface Plating
Micro hardness HV900-1250
Combination Hardness
>75MPa
Visible Optical Porosity
<1%
Quenching Layer Depth
5-7mm




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