Gravity casting process - machine rotation casting

Foreign customers purchasing C-type hydraulic stamping presses require equipment that can flexibly adapt to the differentiated process requirements of customized aluminum alloy forgings, customized multi-directional forgings, and customized forgings, avoiding order cancellations due to equipment compatibility issues. This dimension focuses on process parameter adjustability, mold compatibility, and the ability to implement customized solutions.

For complex structural requirements in customized multi-directional forgings, customers require suppliers to provide a "multi-directional pressure coordination solution." For example, when customizing aircraft engine joints with intersecting through-holes, suppliers are required to design a "pre-pressing followed by multi-directional simultaneous stamping" process sequence, specifying the longitudinal and transverse pressure ratio (e.g., 12,000 kN longitudinal, 4,000 kN transverse) and the pressurization sequence (longitudinal pressurization for 0.5 seconds followed by transverse pressurization). This ensures the complex structure is formed in one go and avoids strength issues caused by subsequent welding and splicing. For complex custom molds used in multi-directional forging, the equipment must support "multi-module mold integration." This allows for simultaneous installation of both the main punching die and the side-pressing die (supporting up to four side-pressing modules). The mold installation space must be 1200mm or wider and 800mm or higher, accommodating custom mold dimensions for complex multi-directional forging components (e.g., a multi-directional joint die with a length of 1000mm and a width of 500mm). This prevents the inability to implement custom processes due to insufficient mold installation space.

 

For the full range of custom molds required for forging, the equipment's work surface must offer modular expansion capabilities. The standard work surface size can be set to 2000×1500mm, which can be expanded to 3000×2000mm by attaching expansion panels. This allows for a wide range of custom molds, from small carbon steel gears (100mm diameter) to large stainless steel flanges (2000mm diameter). This eliminates the need to purchase separate equipment for different specifications, reducing customers' initial investment costs.