Precision Turning Milling Composite
2 year ago
Precision Turning Milling Composite Machine Tool is a multifunctional CNC lathes that combines lathe and milling machine to perform complex machining tasks. In the field of high-precision machining, its machining accuracy is required to be high, so it is crucial to improve its machining accuracy.
The following are a few recommendations that can improve the machining accuracy of Cnc Machine Tool:
1, strengthen the maintenance of machine tools: keep the machine clean, lubricated, tightened and adjusted stable to ensure the accuracy of all parts. Check whether the tool and parts are worn or have deformation, timely replacement.
2、Improve tool quality: choose good quality carbide tools and drill materials to ensure reasonable distribution of cutting force and prevent overload and vibration.
3, optimize the tool path: reasonable planning of the cutting path, as far as possible to reduce non-cutting time, to avoid causing machine vibration, improve processing efficiency and accuracy.
4、Strengthen measurement control: use precision measuring instruments to measure the parts and find deviations for timely adjustment. The use of closed-loop control system to achieve real-time detection and feedback of cutting force, cutting temperature, cutting depth and other parameters.
5, the use of high-precision bearings: the use of high-precision bearings and sliding guides to ensure the smooth and reliable movement of each component, and to reduce the wear and tear of the machine tool.
6、Adopt precision fixture: use precision fixture to fix the workpiece to ensure that the workpiece will not be displaced or deformed during the machining process.
7, eliminate thermal stress: for large parts and high hardness materials, use the method of processing a part of the first and then place the cooling, in order to eliminate the deformation caused by thermal stress and improve machining accuracy.
In short, to improve the machining accuracy of precision turning and milling machine tools, you need to start from several aspects, including strengthening machine tool maintenance, improving tool quality, optimizing tool paths, strengthening measurement control, selecting high-precision bearings, using precision fixtures and eliminating thermal stress. Through the comprehensive application of these methods, the machining accuracy can be effectively improved to provide a better guarantee for high precision machining.
Main features
Horizontal installation for Z-direction guide rail with saddle weight and cutting force uniformly shared by four slideblocks, reducing wear for ball of slide blocks, extending service life of guide rail.
High/Low level guide rail allows lathe bed to keep in a consistent status in the course of machining, assembling and using, ensuring precision of machine tool effectively.
Shorten the manufacturing process chain with a capacity of mounting various special tools to reduce the time of changing tools, realizing the completion of all or most machining processes by one-time clamping to enhance the production efficiency
Reduce the manual clamping error, improve the qualification rate of products, avoid the problems e.g. scratch caused by changing the process etc. to manufacture the finished products by one-time machining. Truly high efficiency and high turnover rate.
technical parameter | QT45LM | QT55LM | QT60LM | QT55LMY | QT60LMY | |
Electric Turret | Electric Turret | Electric Turret | Electric Turret+YAxis | Electric Turret+YAxis | ||
Machining | Maximum Rotating Diameter(mm) | Ф450 | Ф550 | Ф600 | Φ550 | Φ600 |
Range | Maximum Machining Diameter(mm) | Ф300 | Ф380 | Ф380 | Φ380 | Φ380 |
Maximum Machining Length(mm) | 370 | 485 | 455 | 420 | 390 | |
Stroke | X-AxisStroke(mm) | 150+10 | 190+10 | 190+10 | 190+10 | 170+10 |
Z-AxisStroke(mm) | 430 | 620 | 620 | 485 | 455 | |
Y-AxisStroke(mm) | / | / | / | ±50 | ±50 | |
Precision | Positioning Accuracy(mm) | ±0.003 | ±0.003 | ±0.003 | ±0.003 | ±0.003 |
Repeated Positioning Accuracy(mm) | ±0.002 | ±0.002 | ±0.002 | ±0.002 | ±0.002 | |
Displacement | X-Axis Fast Displacement(mm/min) | 20 | 30 | 30 | 30 | 30 |
Speed | Z-Axis Fast Displacement(mm/min) | 24 | 30 | 30 | 30 | 30 |
Y-Axis Fast Displacement(mm/min) | / | / | / | 24 | 24 | |
Spindle | Spindle Bore(mm) | Ф56 | Ф62 | Ф86 | Φ62 | Φ86 |
(Mechanical | Maximum Diameter of Bar(mm) | Ф45 | Ф51 | Ф75 | Φ51 | Φ75 |
Spindle) | Spindle Nose Specification | A2-5 | A2-6 | A2-8 | A2-6 | A2-8 |
Maximum Revolving Speed of Spindle | 4500 | 4500 | 3500 | 4500 | 3500 | |
(r/min) | 6" | 8" | 10" | 8" | 10" | |
Chuck Specification | ||||||
Motor | Spindle(kw) | 7.5 | 11 | 15 | 11 | 15 |
XAxis(N.m) | 8.34 | 11 | 11 | 11 | 11 | |
ZAxis(N.m) | 8.34 | 11 | 11 | 11 | 11 | |
Milling Motor(N.m) | 2.3 | 3.1 | 3.1 | 3.1 | 3.1 | |
YAxis(Nm | / | / | / | 11 | 11 | |
Turret | Turret Type | ElectricTurret | ElectricTurret | ElectricTurret | ElectricTurret | ElectricTurret |
Boring Tool Diameter(mm) | Ф25 | Ф40 | Ф40 | Φ40 | Φ40 | |
Square Tool Diameter(mm) | □20 | □25 | □25 | □25 | □25 | |
Maximum Revolving Speed of Electric | 4000 | 3000 | 3000 | 3000 | 3000 | |
Tool(rpm) | 2.3 | 3.1 | 3.1 | 3.1 | 3.1 | |
Electric Tureet Motor(KW) | ||||||
Tailstock | Tailstock Type | Servo | Servo | Servo | Servo | Servo |
Tapered-hole Type | MT-4 | MT-4 | MT-4 | MT-4 | MT-4 | |
Weight | Overall Weight(Kg) | 3700 | 4500 | 4900 | 5000 | 5400 |
Complete | Length(mm) | 2200 | 3000 | 3000 | 3000 | 3000 |
Machine | Width(mm) | 1520 | 1800 | 1800 | 1800 | 1800 |
Height(mm) | 1760 | 1955 | 1955 | 2150 | 2150 |
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Main Product:
CNC lathes,
Machining Center,
CNC Turning Center,
Universal Lathes ,
Automatic Production Line Series,
CNC Milling Machine
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