Ni and alloy wire drawing machine

low carbon rough wire drawing machine LZ10/600(Straight line drawing machine)

1 Machine included:

(1) LZ10/600 straight line drawing machine

(2) tensile rack devices

(3) Ф600 trunk type take up machine  

(4) with human-machine interface touch screen control work station

(5) complete electrical control cabinet

2.main technical parameters and points:

(1) biggest inlet strength:≦700MPa

(2) biggest inlet diameter: Ф8.0mm

(3) minimum outlet diameter:Ф2.0mm

(4) max compression ratio: 93.7% each block reduction is 24%

(5)the highest speed 14m/s, normal speed: 8-10m/s(finished wire 2.0mm)

The capacity 0.8 ton one hour

(6) water and water pressure: 6m³/h water pressure ≧0.25 Mpa

(7)air and pneumatic: 2.0 m³/h  Air pressure ≧0.6 Mpa

(8)motor :(A) the main motor: the first block 30KW, and the rest 22KW, AC conversion motor

（B）Take-up machine :15KW ac frequency conversion motor

(9) block: straight line type

A.diameter is 600mm----ten blocks

B. block materials: stainless steel,ZG45 - 55,working surface, tungsten carbide spraying alloy powder, hardness more than HRC60 finish.32 Ra or less

C. Using life: two years or more, since wear chamfer, free replacement.

D.block cooling way: inner by slit type water-cooling

(10)mould box adopts welded parts,surface of guide wheel or roller spraying tungsten carbide rod, using life is one year, since wear chamfer, free replacement.

(A) mode box body are two parties: lubrication powder body and the water body of directing cooling

(B)mode box can be adjusted universally to ensure the angle of wire drawing

(11) tuning roller: adopt pneumatic anti-tension tuning, tension as per and the air pressure for adjusting, guide wheel is WC spraying, guide service life assurance for more than one year.

(A)The angular sensor,is Germany imported of non-contact sensor,die arrangement is wide, die automatic compensation after wear,no break-off

(B) using a separate control mechanism, ensure the tuning roller and swinging wire has no any relation direction, constant angle inlet can (1):ensure prolong the mould life 20% or more (2)ensure stability of wire drawing dimension roundness.

(C) ensure good linear stable for wire drawing

(12)A.transportation:use level or two powerful V joint group belt transmission for transmission of high transmission efficiency and long life

B. with pneumatic brake that electromagnetic valve control and high efficient

(13) cooling system: (A) the front panel has ball valve of water regulation that block cooling and die cooling and water calculation with Pointers considerations

(B) the cooling system ensure normal production equipment surface temperature≦60 C

(C) total inflow water valve use electromagnetic water saving assolenoid style on-off valves with synchronous, water and the machine start or stop with synchronous, water saving 20% synchronization and guarantee cooling effect.

The next step will be layer winding machine,drum packing machine.