flux cored wire production line

flux cored wire drawing machine line 

1-Strip rewinding machine

2-Forming and rough drawing machine

3-Fine wire drawing machine

4-Layer winding machine or drum packing machine 

5-The assisting machines:butt welding machine and pointing machine.

3.1 Main working principle:FD1600 vertical passive pay-off machine machine: Place the steel belt cut and coiled in the last process on the vertical passive pay-off machine by driving or a special sling. At this moment, the expansion sleeve is in an expansion & tension state. Put the steel belt in the expansion sleeve. Then use a special spanner to loosen the expansion sleeve to cause the expansion sleeve to tightly enclose the steel belt. GZL00 Support rack: Pull out the steel belt from the vertical passive pay-off machine, and allow it to enter the second group of horizontal guide rollers by way of the first group of horizontal guide rollers.

SD800 Spool take up machine: The steel belt from the roller support is pulled through the well-shaped guide roller and wire-pressing guide roller, and then it is wrapped around the spool. At this moment, start the device, gradually from a low speed to a normal working state. Use the tension arm to control the pay-off speed.

 3.2 Steel belt ultrasonic online cleaning machine

2. Equipment composition: ultrasonic cleaning tank, bubbling hot rinsing tank, circulating hot air drying box, 2 circulating filtration systems, sewage system, 2 sets of liquid cutting mechanisms, electric control system, door panel frame, bottom guide wheel lifting mechanism, guide roller And pressure rollers and other components.

3. Cleaning medium: water-based cleaning agent.

4. Running direction; 1 set for left feed, 1 set for right feed

5. Cleaning process: guide wheel in → ultrasonic cleaning → bubbling hot rinsing → hot air drying → guide wheel out.

6. Machine parameters:

(1) Approximate appearance of the whole machine: 4300*1030*1200 (L*W*H) mm.

(2) Ultrasonic power: a total of 6.24KW. (4 pieces of vibration box)

(3) Heating power: 18KW (water) + 6KW (air).

(4) Bubbling air pump: 0.55KW (one set)

(5) Ultrasonic circulating pump: 370W CM2-20 (two sets)

(6) Conveying speed: 100--130m/min

(7) Total power consumption: pmax≈32KW.

(8) Power supply voltage: 3￠AC380V±10% 50HZ.