Black plastic auto parts production process
3 year ago
For the visibility of drivers and traffic participants around us, it is necessary to create vehicle fog lights, which are installed in the front and rear of the car to illuminate roads and safety warnings when driving in rainy and foggy weather. Customized Automotive fog lamp plastic injection moulds, Ceeto molding has rich experience in design and manufacturing fog lamp plastic injection moulds for OEMs, yearly output moulds about 400 sets, and export plastic injection moulds all over the worlds.
Detailed Mould Description
- Part name: Automotive front bumper fog lamp plastic mould
- Mould cavity: 1+1 cavity
- Mould cavity and core steel: P20, 2738, 718, H13, NAK80, S136 etc.
- Mould base: LKM, HASCO, DME, PUNCH
- Hot runner system: Yudo, Synventive, HRS, etc.
- Mould life: can be 300000shots or 500000shots
- Plastic resin: ABS, PP, PC, PE
- Lead time: 55 days ( from mould design approval to the first shot )
- Surface treatment: mirror polishing
- Packing for mould: wooden box
- Packing for samples: cardboard box with wooden pallet if big quantities
Our processing
- Samples or Drawings ( 2D and 3D ) and Technical Requirements are provided by customers
- Mould design: we will Communicate&Exchange the opinion with you after you place order
- Material Purchase: Steel cutting and Mould base tooling.
- Assembling and bed-out
- Inspection of mould: following and controlling the tooling processing.
- Mould testing: We will inform you T0 date by the weekly report, then will send the sample's inspection report and injection parameters with the samples
- Customer approval for mould shipment
- Mould packing in anti-rust way to be put into the wooden box
Machining equipment for Car fog lamp plastic mould
CNC manufacturing
EDM sparking machining
CMM measuring equipment
Injection molding machine for testing
FAQ:
Q1: What tolerances can you achieve?
There is not a given set of tolerances that fits all processes and materials. In every case, the final tolerances on your part will depend on a number of factors, including but not limited to:
- Part size
- Design geometry
- The number, type, and size of features
- Material(s)
- Surface finish
- Manufacturing process
We will review your design and provide a design for manufacturing review, pointing out any areas where we may not be able to achieve your desired tolerances. It`s helpful to us if you can specify which areas in your design have critical tolerances that must be met and which can be slightly modified if needed to reduce time and costs involved.
Q2: How do you ensure your quality of Car fog lamp plastic injection mould?
In order to deliver high-quality parts every time, we've instituted the following steps to ensure you get parts that meet and exceed your expectation.
- A full design for manufacturing (DFM) review upon initial inquiry. This will be performed by our skilled engineering team, who will alert you to any issues before work begins.
- All incoming material (metal and plastic) is 100% inspected using our in-house metrology equipment.
- In-process and first article inspection.
- Comprehensive final inspection with full report.
Q3: Is the lead time in working days or calendar days?
Lead times are quoted in working days. As per our terms and conditions, quoted lead times commence only after completion and confirmation of design for manufacturing review and the beginning of actual production.
Q4: How long does a quotation take?
In most cases, we respond within a couple of days of receiving an RFQ. However, there may be situations when we must source material from an external supply and therefore the quotation may be delayed accordingly.
Q5: What is the difference between a multi-cavity mold and a family mold?
A multi-cavity mold has multiple cavities of the same part; a family mold produces a set. For instance, for an electronic enclosure, you may need a front, back, battery door, and a button. Those could all be molded at once in a family mold.
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Main Product:
Plastic Injection Mold,
Plastic Molding,
Daily consumer plastic molds,
automotive plastic molds ,
lighting cover plastic molds,
home appliance plastic molds