PTFE CNC machined part

HONYFLUO®PTFE has the highest melting point and is capable of continued service at -180-260 C. PTFE  is a melt processible resin capable of continued service at 204 C. PTFE products such as PTFE gaskets  are used as gasket and packing materials in chemical processing equipment; as electrical insulation for maximum reliabillity; and in bearings, seals, piston rings and other mechanical applications, especially those require anti-stick characteristics. PTFE has excellent thermal and electrical insulation properties. it has a low coefficient of friction.

HONY plastic specialize in the production of fluorine plastic products and fluorine rubber products. The main products are: PTFE (F4) push tubes, push rods, molded tubes, rods, plates, molded various gaskets, gaskets, and products with complex shapes. , All kinds of filler composite products, raw material tape, braided packing, turning plate, turning film, steel lined PTFE pipe and pipe fittings, container, etc.; PTFE (F6) extruded pipe, capillary tube , Heat sink casing and injection molded products; fluoroelastomer "O" ring, skeleton oil seal, etc.

PTFE performance:

1. Non-sticky: Its friction coefficient is extremely small, only 1/5 of polyethylene, which is an important feature of perfluorocarbon surface. In addition, because the fluorine-carbon chain intermolecular forces are extremely low, PTFE is non-sticky.

2. Mechanical properties: tensile strength σb (MPa): 20.7～27.5 　elongation δ5 (%): 250～350 　impact toughness value αk (J/cm2): with notch: ≥16.1; without notch: >98.1

tensile Elastic modulus (MPa): ≥3.92 　hardness: 50～65D

3. Thermal performance: 　heat distortion temperature: 1.86MPa: 55°C; 0.46MPa: 120°C 　 Martin heat resistance temperature: 250°C 　 continuous use temperature: 250°C

4. Combustibility: self-extinguishing 　 PTFE maintains excellent mechanical properties in a wide temperature range of -196～260℃. One of the characteristics of perfluorocarbon polymers is that they are not brittle at low temperatures.

Application

1. Used in the electrical industry, used in the aerospace, aviation, electronics, instrumentation, computer and other industries as the insulation layer of power and signal lines, corrosion-resistant and wear-resistant materials can be used to make films, tube sheets, bearings, washers, valves and Chemical pipelines, pipe fittings, equipment container linings, etc.

2. Used in the fields of electrical appliances, chemical industry, aviation, machinery, etc. instead of quartz glassware, used in ultra-pure chemical analysis and storage of various acids, alkalis, and organic solvents in atomic energy, medicine, semiconductor and other industries. It can be made into high-insulation electrical parts, High-frequency-resistant wire and cable sheathing, corrosion-resistant chemical utensils, high-cold-resistant oil pipelines, artificial organs, etc. can be used as additives for plastics, rubber, coatings, inks, lubricants, greases, etc. 

3. This product is resistant to high temperature and corrosion, has excellent electrical insulation, aging resistance, low water absorption, and excellent self-lubricating performance. It is a general-purpose lubricating powder suitable for various media and can be quickly applied to form a dry film , To be used as a substitute for graphite, molybdenum and other inorganic lubricants. It is a mold release agent suitable for thermoplastic and thermosetting polymers with excellent load-bearing capacity. It is widely used in elastomer and rubber industry and anti-corrosion. 

4. Used as a filler for epoxy resin to improve the wear resistance, heat resistance and corrosion resistance of epoxy adhesives. 

5. Mainly used as a binder and filler for pressed powder

HONY plastic Machining Capability:

Swiss Turning

CNC Turning & Chucking

CNC Lathing

CNC Milling

Honing

Grinding

Secondary Machining

Brazing

Soldering

Magnafluxing

Bending

Slotting

Knurling

Threading

Crimping

Assembly

Heat Treating

Plating

Zone Annealing

Wire EDM cutting

Products Processing Size:

Maximum Processing Diameter: 150mm

Maximum Processing Length:300mm

Maximum Processing Depth:120mm

Surface roughness: Ra 0.3um

Processing Tolorance:0.007mm

Applied Software:Pro/E,Auto CAD, Solid Works,IGS,UG,CAD/CAM/CAE

Packing material we use(According to customer's request):Eco-friendly PP bag, EPE foam, carton box, wooden box, paper, blister film, bubble film,plastic web,Anti-Corrosion Bags,etc

Trial Sample Delivery Time:7-14days

Mass Batch Production Delivery Time: 30days, negotiable according to the order quantity

We do the parts according to customer's drawing in 2D (PDF format) and 3D  or CAD stating order quantity, material request, material hardness request,surface roughness request, surface finish request. ODM & OEM parts are welcome.

Materials We Use:

Stainless Steel:

AISI 303, 304, 316, 316L, 430F, 440C, 630

Aluminum:

ASTM 380, 2017, 2011, 2024, 5051, 5052, 5056, 6013, 6061, 6063, 6082, 7075, ADC10 (AISi8Cu3) , Extruded/Extrusion Aluminum is available          

Carbon and Alloy Steel:                              

AISI 1008, 1010, 1015, 1025, 1030, 1045, 1060, 12L14, 1144, 1215, 4140, 4340, SCM440

Brass:

CA260, C36000, C3601, C3602, C3603, C3604, C37700, C3771,Hpb59-1,H62,C27200(CuZn37),Etc.

Plastic:

POM, NYLON, NORYL, Acetal, Delrin, Polycarbonate, PEEK, Acrylic, ABS,Bakelite

Special Material:

Titanium 6AL-4V, Carpenter Invar 36, Remko B, Nickel Silver C79200, ASM 4640 (Aluminum Bronze), Hastelloy C276 Nickel Alloy  

Finish We Do:

* Nickel Plating / Electroless Nickel Plated / Zinc Plated / Hard Chrome Plating

* Anodizing / Hard Anodized

* Black Oxide

* Passivation

* Sand Blasting

* Laser Marking

* Powder Coating

* Chem Film

* Vacuum Deposited Aluminum (Mirror Finish) / #4 Brushed Finish /  #8 Mirror Finish

Main product