Distiller's liner

5 month ago

13 0 

Ningbo Jingjiang Metal Products Co.,Ltd.

7 month

Product details

As the ideal partner for dental autoclave chamber, dental autoclave vessel and dental autoclave boilers, distillers play a vital role in the dental sterilization process. Using the latest distillation technology, this distiller effectively removes impurities and micro-organisms from the water, providing high purity distilled water and ensuring that the dental autoclave operates at its optimal level. Its energy efficient design allows for the production of large quantities of distilled water in a short period of time while reducing energy consumption, saving operating costs for dental clinics and hospitals. The user-friendly interface makes the distiller easy to use, allowing users to easily set and adjust parameters and monitor the status of the equipment in real time. In addition, the distillation machine is equipped with multiple safety protection measures to ensure the safety and reliability of the equipment during prolonged operation. Used in conjunction with dental autoclave chambers, vessels and boilers, the distillation machine is able to effectively prevent scale formation, reduce corrosion and prolong the service life of the equipment, thus guaranteeing the quality and efficiency of dental instrument sterilization, and providing a safe and hygienic diagnostic and therapeutic environment for patients and healthcare personnel.

Distillers for use with dental autoclave chambers, vessels and boilers are designed with the following features and contain the following components:

Design Features:

1. high efficiency and energy saving: the distillation machine adopts high efficiency heat exchange technology, which is able to produce distilled water quickly with low energy consumption and reduce energy consumption.

2. Automatic control: with automatic start and stop function, it can automatically adjust the working status according to the demand and simplify the operation process.

3. Anti-scaling design: Built-in anti-scaling system reduces the formation of scale, extends the service life of the equipment, and ensures the quality of distilled water.

4. safety protection: with overheating protection, leakage protection, water level monitoring and other safety functions, to ensure that the equipment automatically stops running under abnormal conditions to prevent accidents.

5. Compact design: compact size, easy to install and use in dental clinics with limited space.

6. Easy to clean and maintain: the design is easy to disassemble and clean, convenient for daily maintenance and repair.

Component parts:

1. Heater: used to heat water to boiling to evaporate it into water vapor.

2. cooling system: usually includes a cooler or condenser tube for cooling the water vapor to condense into liquid distilled water.

3. water tank: used to store the raw water to be distilled and supplied to the heater.

4. condenser: the component that condenses the water vapor into liquid water, usually made of stainless steel or other corrosion-resistant materials.

5. control system: including circuit boards, sensors and displays, etc., used to control the operating status of the distillation machine and monitor the performance of the equipment.

6. Safety valve: automatically releases the pressure when it is too high to prevent the equipment from exploding.

7. Outlet: connected to the autoclave to provide pure distilled water.

8. Drainage system: used to drain waste water and impurities generated during the heating process.

9. Shell: protects the internal components, usually made of stainless steel or plastic for corrosion resistance and aesthetics.

The following are some of the key process steps in the manufacturing of a retort:

1. Design phase:

- CAD design: 3D modeling using computer-aided design software to ensure accuracy and compatibility of all components.

- Engineering analysis: Thermodynamic, fluid mechanics and structural strength analysis are performed to ensure the rationality and reliability of the design.

2. Material preparation:

- Material selection: select suitable materials, such as stainless steel, aluminum alloy, copper alloy, etc. These materials need to be resistant to high temperature and corrosion.

- Purchasing: Purchase raw materials that meet international standards and industry regulations.

3. Processing stage:

- Cutting: Precisely cut metal sheets and tubes using laser cutting, waterjet cutting or mechanical cutting techniques.

- Forming: Process materials into desired shapes by bending, stretching and stamping.

- Welding: High-precision welding techniques such as argon arc welding and laser welding are used to ensure that the welded parts are firm and beautiful.

- Surface treatment: Polishing, sandblasting, anodizing and other surface treatments are carried out to improve corrosion resistance and aesthetics.

4. Assembly stage:

- Component assembly: assemble the processed parts according to the design drawings, including heater, cooling system, water tank, control system and so on.

- Piping connection: accurately connect all water pipes and steam lines to ensure no leakage.

- Electrical connection: install circuit boards, sensors, displays and other electrical parts, and make wiring connections.

5. Commissioning and testing:

- Function test: check whether all components work properly, including heating, cooling, automatic control and other functions.

- Pressure test: Pressure test the system to ensure there is no leakage and check the working of the safety valve.

- Performance test: Evaluate the distiller's performance indicators such as water production efficiency, water quality and energy consumption.

6. quality control:

- Inspection: Conduct quality inspection at each stage of the manufacturing process to ensure compliance with design specifications and manufacturing standards.

- Certification: Obtain relevant certifications, such as CE, ISO, etc., to prove that the products comply with international safety and quality standards.

7. Packaging and transportation:

- Packaging: Adopt appropriate packaging materials and methods to ensure that the equipment is not damaged during transportation.

- Transportation: Choose suitable transportation methods and routes to ensure that the equipment reaches the customers safely and on time.

The following are the advantageous features of this distillation machine:

1. High purity water quality:

- The distilled water produced is of high purity, removing minerals, organics and microorganisms from the water, making it suitable for dental equipment cleaning and autoclave sterilization.

2. compatibility:

- Specially designed to be compatible with dental autoclaves, ensuring a smooth and efficient sterilization process throughout.

3. automated operation:

- Usually equipped with an automatic control system, it can realize one-key start, automatic stop, water level control and other functions to simplify the operation process.

4. Energy saving and high efficiency:

- Adopting a highly efficient heating system, it can quickly produce distilled water, while reducing energy consumption and saving operating costs.

5. safe and reliable:

- Designed with multiple safety protection measures, such as overheating protection, leakage protection, anti-dry burning protection, etc., to ensure the safety of equipment and operators.

6. Easy maintenance:

- Reasonable structural design, easy for daily cleaning and maintenance, prolonging the service life of the equipment.

7. Compact size:

- Specifically designed for dental clinics and other space-limited environment, compact size, easy to install and store.

8. Environmental protection:

- Reduces wastewater discharge by recycling water resources and meets environmental requirements.

9. Durability:

- The use of high-quality materials and precision manufacturing processes ensures that the equipment is durable and reduces the failure rate.

10. Customization:

- Customized design and services can be provided to meet the needs of different dental clinics to meet specific usage requirements.

The following are specific applications of distillation machines when used with dental autoclave chambers, vessels and boilers:

1. Preparation of distilled water:

- The primary function of the distillation machine is to produce high purity distilled water which is free from minerals and other impurities and is suitable for use in sterilization and disinfection processes.

2. instrument pre-cleaning:

- Before dental instruments are placed into an autoclave, they usually need to be pre-cleaned with distilled water to remove surface dirt and organic matter to ensure the effectiveness of the subsequent sterilization process.

3. Sterilization Media:

- Distilled water is used as the sterilization medium in the chamber or vessel of an autoclave. Instruments are placed in a container containing distilled water and then sterilized by steam at high temperature and pressure.

4. Boiler make-up water:

- The boiler of a high-pressure sterilizer needs to be replenished with water on a regular basis. The use of distilled water prevents scaling inside the boiler, maintains boiler efficiency and extends service life.

5. testing and calibration:

- When performing periodic testing and calibration of autoclaves, distilled water is required to ensure the accuracy of test results.

The specific application steps are as follows:

- PRE-CLEANING: Use distilled water to clean dental instruments to remove blood, saliva and other contaminants.

- Load: Place the cleaned instruments into the autoclave container and fill with distilled water.

- Sterilization: the autoclave is activated and the instruments are sterilized by heating the steam produced by the distilled water.

- Replenishment: The boiler of the autoclave is periodically replenished with distilled water to maintain the sterilization process.

- Testing: Use distilled water for bio-indicator testing or chemical indicator testing to verify the performance of the sterilizer.

If you're looking for a high-quality custom dental distillation machine, get in touch with us today. Our customized dental stills are carefully crafted from high-quality 304 or 316 stainless steel with excellent corrosion resistance, strength, and aesthetics, ensuring that your still maintains its superior performance in a variety of usage environments and water quality conditions in dental offices.

We offer a full range of customization services, including customizing dental stills with different capacities, features and modes of operation to meet the needs of dental offices, hospital dental departments and dental laboratories. Each customized dental still undergoes stringent quality tests to ensure high quality water, easy operation and aesthetic appearance.

Whether you are a private dental practice, a general hospital dental center, a dental research institute, or a dental medical equipment supplier, we can provide you with professionally customized solutions and services. Contact us today to experience our high-quality customized dental retorts that will make your dental sterilization and cleaning easier and more efficient than ever before. Let our products add a level of security and trust to your professional services.

Q1: What metal products does your company mainly produce?

A: Our company specializes in custom stretched metal products, including but not limited to metal tubing, metal rods, and special-shaped materials.

Q2: What is the process for custom products?

A: Customer provides product requirements or drawings -> Technical assessment and quotation -> Order confirmation -> Design and production -> Quality inspection -> Shipment

Q3: How does your company ensure product quality?

A: We have a strict quality management system in place. All products are inspected multiple times during production to ensure they meet national standards and customer requirements.

Q4: What is the typical delivery time for an order?

A: The delivery time depends on the complexity of the product and the order quantity, typically ranging from 15 to 45 working days.

Q5: How can we contact you for custom inquiries?

A: You can reach us by phone, email, or online customer service. We will provide you with prompt service.

Q6: Do your products meet international standards?

A: Our products are produced in strict accordance with international standards and have passed relevant certifications, such as ISO 9001 Quality Management System certification.

Q7: How is logistics and transportation arranged for the products?

A: We can arrange logistics and transportation according to the customer's requirements, including air freight, sea freight, or land transportation, and ensure the products are delivered safely and on time.