18 Litre Dental Sterilizer Cover

4 month ago

3 0 

Ningbo Jingjiang Metal Products Co.,Ltd.

8 month

Product details

Dental sterilizer lid is an important part of dental autoclave vessel, its main role is to ensure that the dental autoclave chambers stay sealed during the sterilization process, preventing the invasion of harmful microorganisms such as bacteria and viruses. The lid is made of high-quality materials with good high-temperature and corrosion resistance, and is able to withstand the high-temperature and high-pressure environment generated by the dental sterilizer boilers during the sterilization process. At the same time, the dental sterilizer boilers in the operation process, the cover can effectively block the steam leakage, to ensure the sterilization effect. The design of the dental sterilizer lid is humanized and easy to operate, which is conducive to improving the efficiency of the dental sterilizer, reducing the risk of cross-infection, and providing a safe and reliable guarantee for oral diagnosis and treatment. When using dental sterilizer vessels, make sure that the lid is intact to protect the normal operation of the sterilizer and sterilization effect. In short, the dental sterilizer lid plays a vital role in dental autoclave sterilizers, providing strong support for the development of China's oral health care.

The design features of the dental sterilizer lid are mainly reflected in the following aspects:

1. sealing performance: the dental sterilizer lid is designed with a precise sealing structure to ensure that gases and microorganisms inside and outside the chamber cannot be exchanged under high temperature and high pressure environments, thus ensuring the integrity and effectiveness of the sterilization process.

2. High temperature resistant material: the lid is made of high temperature resistant engineering plastic or metal, capable of working at temperatures up to 135°C to 160°C, adapting to the operating conditions of dental autoclaves.

3. Pressure-resistant design: Considering that the dental autoclave boiler generates high pressure during the sterilization process, the lid must be designed to withstand these pressures and prevent deformation or damage.

4. Convenient operation: the design of the lid takes into account the user's ease of operation, and is usually equipped with an easy-to-grip handle or knob, making it easier to open and close the lid.

5. safety protection: in order to prevent injuries caused by misuse, lids may be equipped with safety locks or indicating devices to ensure that the lid will not be opened accidentally when pressure is not released or when the temperature is too high.

6. compatibility and versatility: lids are usually designed with compatibility with different models of dental sterilizers in mind, to allow for easy interchangeability and use between different devices.

7. Simple maintenance: the cover should be designed to be easy to clean and maintain in order to maintain the long-term stable operation of the sterilizer and sterilizing effect.

8. Durability: Dental sterilizer lids need to have high durability to withstand frequent use and cleaning without being easily worn or damaged.

9. Visible windows: Some lids are designed with transparent windows that allow the operator to observe the sterilization process without opening the lid, ensuring proper placement of sterilized items and process monitoring.

10. Automation Integration: In some high-end dental sterilizers, the lid may be integrated with the equipment's automation system to automatically open and close the lid, improving efficiency and operational safety.

Together, these design features ensure the functionality, safety and durability of dental sterilizer lids, providing dental practices and hospitals with an efficient sterilization solution.

The following is the general process flow of dental sterilizer lid manufacturing:

The manufacturing process for dental sterilizer lids is a precise and complex process involving multiple steps and stringent quality control.

1. Material Selection: First of all, according to the performance requirements of the sterilizer lid, select the appropriate material, usually high temperature and pressure resistant engineering plastics (such as polyimide, polyphenylene sulfide, etc.) or stainless steel and other metal materials.

2. Mold design and manufacture: Design and manufacture the mold that can produce the lid. The design of the mold needs to take into account factors such as the shape of the product, dimensional accuracy, material fluidity, and heat dissipation and exhaustion of the mold.

3. Injection Molding (if plastic material is used):

- Preheating: Heat the plastic raw material pellets to a temperature suitable for injection.

- Injection: The molten plastic is injected into the cavity of the mold by means of an injection gun.

- Holding Pressure: maintains a certain pressure to ensure the size and shape of the product while the plastic cools and solidifies.

- Cooling: Allow the product to cool to a certain temperature in the mold to solidify.

- Demolding: Open the mold and remove the molded lid.

4. Machining (if metal material is used):

- Cutting: Cut the basic shape from a metal sheet or bar using laser cutting, water cutting, or a CNC machine.

- Forming: Form the sheet metal into the shape of the lid by stamping, bending, and stretching.

- Deburring: Removing burrs and excess material produced during processing.

5. Surface treatment:

- Cleaning: Thoroughly clean off oil, dust and processing residues from the product surface.

- Sanding and Polishing: Sand and polish the metal cover to obtain a smooth surface.

- Coating: To improve corrosion resistance and aesthetics, it may be necessary to apply a coating, such as anodizing, painting or plating, to the surface of the cover.

6. ASSEMBLY: If the cover consists of multiple parts, these parts need to be assembled together to ensure sealing and functionality.

7. Quality Inspection:

- Dimensional Inspection: Use calipers, projector and other tools to check whether the dimensions of the cover meet the design requirements.

- Function test: Simulate the actual use conditions to test the sealing, pressure resistance and high temperature resistance of the lid.

- Appearance Inspection: Check whether there are scratches, deformation or other defects on the surface of the product.

8. Packaging: Clean and package the inspected products ready for shipment.

The entire manufacturing process requires strict compliance with the requirements of the quality management system to ensure that each step of the process meets the required standards, so as to produce high-performance and highly reliable dental sterilizer lids.

The advantageous features of dental sterilizer lid are mainly reflected in the following aspects:

1. High sealing: dental sterilizer lids are designed with a precise sealing system to ensure that gases and microorganisms inside and outside the chamber cannot be exchanged during the sterilization process at high temperature and high pressure, thus ensuring the thoroughness and effectiveness of sterilization.

2. High temperature and pressure resistance: the material used for the lid is able to withstand temperatures up to 135°C to 160°C and pressures of 2-3 bar, adapting to the standard operating conditions of dental sterilizers.

3. Excellent material: the materials used are usually corrosion and abrasion resistant and are able to maintain their performance over long periods of time in humid and chemical sterilizer environments.

4. Easy to operate: the lid is designed with ergonomics in mind, facilitating quick and easy opening and closing for improved efficiency.

5. Safe and Reliable: The lid is equipped with a safety lock or indicator to ensure that the lid will not open accidentally until the sterilization cycle is complete, safeguarding the operator.

6. Simple maintenance: the dental sterilizer lid is designed for easy cleaning and maintenance, reducing the workload of routine maintenance.

7. Durability: The lid is specially treated to withstand frequent use and cleaning cycles, prolonging product life.

8. Strong compatibility: The design of the lid is usually compatible with a wide range of dental sterilizer models, providing flexible use options.

9. Visible Window: Some lids are designed with a transparent window that allows the operator to view the interior without interrupting the sterilization process, making it easy to monitor the sterilization process.

10. Automation Integration: In some high-end dental sterilizers, the lids can be seamlessly integrated with the equipment's automation system for automatic opening and closing, further enhancing ease of operation and equipment performance.

11. Economic benefits: High-quality lids save time and costs by reducing sterilization failures and repeat sterilizations due to poor seals.

12. Compliance with standards: The design and manufacture of dental sterilizer lids follow the relevant international and domestic standards for medical devices, which ensures the quality and safety of the products.

These advantageous features make dental sterilizer lids an indispensable part of dental clinics and hospitals, providing important support for safeguarding medical safety and service quality.

Dental sterilizer lids have a wide range of applications in dental clinics, hospitals and other healthcare facilities in the dental sector, and their main areas of application include:

1. Instrument sterilization: dental sterilizer lids are used to ensure the sealing of dental instruments such as drills, pliers, blades, lenses, etc. during autoclave sterilization to kill bacteria, viruses and fungi that may be present and to prevent cross-infection.

2. Oral treatment: During oral treatment, used instruments need to be sterilized quickly and efficiently. The application of dental sterilizer lids ensures the immediate availability and sterility of the treatment instruments.

3. Operating Room Compliance: In the dental operating room, sterilizer lids help maintain the sterility of surgical instruments, which is critical to ensuring the success of the procedure and the safety of the patient.

4. Sterilization room management: The sterilization room is a dedicated area in a dental facility responsible for cleaning and sterilizing instruments, and dental sterilizer covers are an integral component in the daily operation of this area.

5. laboratory research: when conducting research and experiments in a dental laboratory, sterile instruments are required and dental sterilizer covers ensure the accuracy and reliability of the experiments.

6. Dental Education: In dental schools and educational institutions, dental sterilizer lids are used in teaching practices to help students and doctors understand and master the proper instrument sterilization process.

7. Mobile Dental Services: For mobile dental clinics that provide walk-in services, portable dental sterilizers and their lids ensure that sterile treatment can be provided even in non-stationary environments.

8. Emergencies: In the case of emergency dental treatment, the dental sterilizer lid ensures that instruments can be quickly sterilized for immediate use in patient treatment.

9. Dental instrument maintenance: Dental sterilizer lids help maintain instruments for long-term use by preventing corrosion and damage to instruments through regular sterilization.

10. Compliance Requirements: The use of dental sterilizer lids helps healthcare facilities comply with national and regional health regulations and standards, ensuring quality patient care.

In conclusion, the application of dental sterilizer lids covers the entire process of cleaning, disinfecting, sterilizing and maintaining dental instruments, which is an important part of ensuring the quality of dental healthcare services and patient safety.

Q1: What metal products does your company mainly produce?

A: Our company specializes in custom stretched metal products, including but not limited to metal tubing, metal rods, and special-shaped materials.

Q2: What is the process for custom products?

A: Customer provides product requirements or drawings -> Technical assessment and quotation -> Order confirmation -> Design and production -> Quality inspection -> Shipment

Q3: How does your company ensure product quality?

A: We have a strict quality management system in place. All products are inspected multiple times during production to ensure they meet national standards and customer requirements.

Q4: What is the typical delivery time for an order?

A: The delivery time depends on the complexity of the product and the order quantity, typically ranging from 15 to 45 working days.

Q5: How can we contact you for custom inquiries?

A: You can reach us by phone, email, or online customer service. We will provide you with prompt service.

Q6: Do your products meet international standards?

A: Our products are produced in strict accordance with international standards and have passed relevant certifications, such as ISO 9001 Quality Management System certification.

Q7: How is logistics and transportation arranged for the products?

A: We can arrange logistics and transportation according to the customer's requirements, including air freight, sea freight, or land transportation, and ensure the products are delivered safely and on time.