Dental equipment instrument trays

5 month ago

13 0 

Ningbo Jingjiang Metal Products Co.,Ltd.

7 month

Product details

Instrument trays for dental autoclave chamber, dental autoclave vessel and dental autoclave boiler are designed to hold and organize the dental instruments to be sterilized, so that the instruments are arranged in an orderly manner before they are placed in the chamber, which facilitates handling and prevents cross-contamination.

The structure of the instrument tray has been optimized to fit into the internal space of the dental autoclave chamber to ensure uniform heating of instruments during the sterilization process. At the same time, it fits tightly into the dental autoclave container, allowing instruments to be placed securely inside the container to avoid displacement or damage under high temperature and pressure. In addition, the design of the instrument tray takes into account the heat transfer efficiency of the dental autoclave boiler, ensuring that instruments can quickly reach the required sterilization temperature, thus completing the sterilization process in a short period of time.

The instrument tray of the dental sterilizer is a tool designed for the sterilization of dental instruments with the following design features ：

1. excellent material: the instrument tray is usually made of stainless steel with good corrosion resistance and high temperature resistance, suitable for use in high temperature and high pressure sterilization environment.

2. Easy to clean: smooth surface, no dead corner, easy to clean and disinfect, reduce the possibility of bacterial growth.

3. solid structure: durable design, able to withstand the high temperature and pressure in the sterilization process, to ensure the stability of the instruments in the tray.

4. Layered design: instrument trays usually adopt multi-layered design to facilitate the classification of different types of instruments, improve the sterilization efficiency and orderly management of instruments.

5. Safety: Rounded edges, no sharp parts, to prevent injuries during use.

6. Adaptability: the design of instrument trays can be adapted to different models of dental autoclaves with strong compatibility.

The process of manufacturing instrument trays for dental sterilizers usually involves the following steps:

1. Material selection:

- Selection of materials suitable for manufacturing instrument trays, usually 304 or 316 stainless steel, as these materials have good corrosion resistance, high temperature resistance and mechanical properties.

2. Stamping/forming:

- Stamping machinery is used to stamp the stainless steel plate into the desired shapes, such as tray bodies, dividers and rims.

- For complex shapes, multiple sets of dies and multiple stamping processes may be required.

3. bending:

- The stamped stainless steel plate is bent by bending machine to form the rim, carrying handle or other three-dimensional structure of the instrument tray.

4. Welding:

- Use argon arc welding, laser welding or other welding techniques to weld the bent parts together to form a complete instrument tray structure.

- After welding, the welds need to be ground to ensure that they are smooth, burr-free, and not a distraction to use or cleanliness.

5. Sanding and polishing:

- The surface of the instrument tray is sanded and polished using sanding and polishing machines to remove weld marks and burrs and to improve the smoothness and aesthetics of the surface.

6. Surface treatment:

- Passivate the stainless steel surface to form a dense oxide film to enhance corrosion resistance.

- Optional surface treatment also includes plating, painting, etc. to improve the appearance and service life of instrument trays.

7. Cleaning and sterilization:

- After manufacturing, instrument trays are thoroughly cleaned and sterilized to ensure product sterility.

8. Quality inspection:

- Quality inspection is carried out at each stage of the manufacturing process, including size inspection, appearance inspection, corrosion resistance test and mechanical property test.

- Ensure that the instrument trays comply with the relevant standards and regulations for medical devices.

9. Packaging:

- Qualified instrument trays are packaged, usually with dust-proof and moisture-proof packaging materials to ensure the safety of the products during transportation and storage.

10. factory:

- The completed packed instrument trays are shipped according to the order requirements and supplied to dental clinics, hospitals or other medical institutions.

The manufacturing process of instrument trays for dental sterilizers requires fine workmanship to ensure the quality, safety and durability of the products to meet the high standards required for medical devices.

Instrument trays for dental sterilizers are designed for storing, transporting and sterilizing dental instruments and they usually have the following advantageous features:

1. Material corrosion resistance:

- They are usually made of stainless steel, especially medical grade stainless steel, which has excellent corrosion resistance and can be used for long periods of time in humid and sterilant environments without rusting.

2. High temperature resistance:

- The instrument tray can withstand high temperature and is suitable for autoclaving, dry heat sterilization and other disinfection methods without being deformed or damaged due to high temperature.

3. Easy to clean:

- Smooth surface and no dead corner make it easy to clean and sterilize, reduce the accumulation of bacteria and dirt, and keep the instrument tray in a hygienic condition.

4. Aseptic design:

- The design takes into account the requirements of aseptic operation, reduces the possibility of bacterial harborage, and helps to maintain the sterility of the instruments.

5. Structural Stability:

- Sturdy structural design ensures that the instrument trays are not easily deformed during transportation and use, and can protect the instruments from damage.

6. Clear compartmentalization:

- Multi-layer or partitioned design helps to categorize and store instruments in an orderly manner, making it easy to find the necessary instruments quickly and improve work efficiency.

7. Humanized design:

- Carrying handles or handles are designed to facilitate the operator to carry easily and reduce the work intensity.

- Adjustable compartments or drawers to accommodate different sizes and types of instruments.

8. Durability:

- High-quality manufacturing process and materials to ensure that the instrument tray has a long service life, reducing the frequency and cost of replacement.

9. Safety:

- Rounded edges and no sharp parts reduce accidental injuries during operation.

10. compatibility:

- Compatible with a wide range of dental sterilizers without the need for special adapters or modifications.

11. Aesthetics:

- Exquisite exterior design and polished finish are not only practical, but also in line with the neat and professional image of the medical environment.

The instrument trays of dental sterilizers are designed with full consideration of the actual needs of dental clinics and hospitals and other medical institutions, aiming to improve work efficiency and protect the health and safety of patients and health care workers.

Instrument trays of dental sterilizers play a vital role in dental clinics and their specific applications are as follows:

1. loading instruments: instrument trays are used to load a variety of instruments used in the dental treatment process, such as forceps, probes, scalpels, dental handpieces, drills, etc. for sterilization treatment.

2. Sterilization: The loaded instrument trays are placed in a dental sterilizer to destroy possible bacteria, viruses and other pathogens through high temperature and high pressure steam or other sterilization methods (e.g., chemical steam sterilization, dry heat sterilization, etc.) to ensure sterility of the instruments.

3. Maintaining sterility: Sterilized instrument trays maintain the sterility of the instruments until they are used. This helps prevent cross-infection and protects the health and safety of patients and healthcare workers.

4. Organization and Sorting: Instrument trays are usually designed with multiple compartments or drawers that can be used to organize different types of instruments for quick identification and access, improving work efficiency.

5. Transportation and Handling: Instrument trays are designed to facilitate the movement of instruments between different areas within the clinic, e.g. from the sterilization room to the treatment room, and to ensure that the instruments are not contaminated during transportation.

6. Surgery Preparation: Prior to a dental surgery, the instrument tray can be used to prepare and arrange the instruments needed for the surgery, ensuring that all instruments are ready and reducing waiting time during the surgery.

7. Storage and Management: Instrument trays can be used to store sterilized instruments for easy management while keeping the treatment room clean and organized.

8. Reprocessing: After use, instruments can be returned to the instrument tray for reprocessing by cleaning, disinfecting and sterilizing them in preparation for the next use.

9. Teaching and Training: In dental schools or training institutions, the instrument trays can be used to demonstrate and teach the proper handling and use of dental instruments.

10. Regulatory Compliance: The use of instrument trays for sterilization and storage of instruments helps dental practices to comply with relevant medical regulations and hygiene standards.

Instrument trays for dental sterilizers are an integral part of a dental practice's daily operations, not only improving the efficiency of instrument handling, but also ensuring the safety and reliability of instruments.

If you are looking for high-quality custom dental sterilizer instrument trays, get in touch with us today. Our custom dental sterilizer instrument trays are meticulously crafted from high-quality 304 or 316 stainless steel for excellent corrosion resistance, strength, and aesthetics, ensuring that your trays will maintain their superior performance throughout the dental sterilization process.

We offer a full range of customization services, including customizing dental sterilizer instrument trays in a variety of sizes, compartments, and functions to meet the sterilization needs of dental offices, hospitals, and other healthcare facilities. Each custom dental sterilizer tray undergoes rigorous quality testing to ensure solid construction, excellent sterilization results, and aesthetics.

Whether you are a dental clinic, hospital dental department, dental laboratory, dental school, dental medical equipment supplier, etc., we can provide you with professional customized solutions and services. Contact us today to experience our high-quality custom dental sterilizer instrument trays that bring unprecedented convenience and efficiency to your sterilization efforts. Let our products add a level of safety, security and professional trust to your healthcare environment.

Q1: What metal products does your company mainly produce?

A: Our company specializes in custom stretched metal products, including but not limited to metal tubing, metal rods, and special-shaped materials.

Q2: What is the process for custom products?

A: Customer provides product requirements or drawings -> Technical assessment and quotation -> Order confirmation -> Design and production -> Quality inspection -> Shipment

Q3: How does your company ensure product quality?

A: We have a strict quality management system in place. All products are inspected multiple times during production to ensure they meet national standards and customer requirements.

Q4: What is the typical delivery time for an order?

A: The delivery time depends on the complexity of the product and the order quantity, typically ranging from 15 to 45 working days.

Q5: How can we contact you for custom inquiries?

A: You can reach us by phone, email, or online customer service. We will provide you with prompt service.

Q6: Do your products meet international standards?

A: Our products are produced in strict accordance with international standards and have passed relevant certifications, such as ISO 9001 Quality Management System certification.

Q7: How is logistics and transportation arranged for the products?

A: We can arrange logistics and transportation according to the customer's requirements, including air freight, sea freight, or land transportation, and ensure the products are delivered safely and on time.