Product Description

1.1 Function:

The paper can be laminated with paperboard to increase the strength and thickness of the material or special effects. After the die-cutting, it can be used for packaging boxes, billboards and other purposes.

1.2 Structure:

A. Top sheet Feeder: It can send stacks of 120-800gsm paper from above.

B. Bottom sheet feeder: It can send 0.5~10mm Corrugated/paperboard from below.

C. Gluing mechanism: The glued water can be applied to the fed paper. Glue roller is stainless steel.

D. Calibration structure-Fits the two papers according to the set tolerances.

E. Pressing Conveyor: Presses the attached paper and conveys it to the delivery section.

The frames of this series of products are all processed at one time by a large-scale machining center, which ensures the accuracy of each station and ensures more stable operation of the equipment

1.3 Principles:

The top sheet is sent out by the upper feeder and sent to the start detector of the positioning device. Then the bottom sheet is sent out; after the bottom paper is coated with glue, the top paper and the bottom paper are respectively conveyed to the paper Synchronous detectors on both sides, after the detection, the controller calculates the error value of the top and bottom sheet, servo compensation device on both sides of the paper adjusts the paper to a predetermined position for splicing, and then pressurizes the conveying. The machine presses the paper and conveys it to the delivery machine to collect the finished product.

1.4 Applicable materials for laminating:

Paste paper --- 120 ~ 800g/m thin paper, cardboard.

Bottom paper---≤10mm corrugated ≥300gsmpaperboard, single-sided cardboard, multi-layer corrugated paper, pearl board, honeycomb board, styrofoam board.

Glue - resin, etc., PH value between 6 ~ 8, can be applied to the glue.

Structural features:

Adopting the world's leading transmission control system, input paper size and system will auto-tuning

Computerized high-speed laminating, up to 12,000 pieces per hour.

Stream-type air supply head, with four sets of forward nozzles and four sets of suction nozzles.

Feed Block adopts low stack cardboard, which can fit the paper to the pallet, and can install track-assisted pre-stacker

Use multiple sets of sensors to detect the advance position of the bottom line, and make the servo motor on both sides of the top paper to independently rotate to compensate the upper and lower paper alignment, which is accurate and smooth.

Full-function electronic control system, using human-machine interface and PLC program model display, can automatically detect operating conditions and work records.

Automatic glue replenishment system can automatically compensate for lost glue and cooperate with glue recycling.

ZGFM high speed laminating machine can be connected with automatic flip flop stacker to save labor.

FEATURES

1.BOTTOM SHEET FEEDING

Use imported Servo motor electric controlling system, with Japan NITTA suction belt to make suction power inverter, and belt cleaned by water roller; Patented technology to ensure corrugate and cardboard goes out smoothly and simple operation.

2.TOP SHEET FEEDING MECHANISM
Both paper lifting and feeding nozzle of high speed auto dedicated feeder can be freely adjusted to be adapted to both thin and thick paper. Together with Becker pump, ensure top feeding paper run fast and smoothly. 
3.ELECTRICAL SYSTEM 
Designed and adopt U.S.A Parker motion controller together with Yaskawa Servo system and inverter, Siemens PLC to ensure machine run at max. speed and accuracy as premium performance and running stability.

4.PRE-STACK PART

Pre-pile system with preset function can be set as paper size through touch screen and oriented automatically to reduce set-up time efficiently.  

5.Transmission System

Gates synchronical belt together with SKF bearing as main transmission is adopted to ensure stability. Both pressure rollers, dampening roller and glue value can be easily adjusted by handle with mechanical encoder. 

6. POSITIONING SYSTEM & GLUE ROLLER 

Photocell together with Parker Dynamic module and Yaskawa Servo system ensure the accuracy of orientation of top and bottom paper. Stainless steel glue roller with fine anilox grinding to guarantee even glue coating even at min. glue quantity.

7. TOUCH SCREEN OPERATION SYSTEM


It adopts the centralized control of the touch screen, realizes the man-machine dialogue with the high-resolution man-machine interface, and realizes the real-time dynamic monitoring of operation and fault, making it more convenient to adjust and troubleshoot.

EXTRA SAFETY GUARD AND SAFETY RELAY:

Extra closed cover around the machine for additional safety assistance. Safety relay to ensure door switch and E-stop function redundantly.

OPTIONS:
1.LEADING EDGE FEEDING SYSTEM


Lead edge ensure thick corrugated board like 5 or 7 layers run smoothly even under very curing condition.

2.SHAFTLESS SERVO FEEDER



Shaftless servo feeder is utilized for extra long sheet at flexible motion.

3. AUTOMATIC LUBRICATION SYSTEM


Automatic lubrication pump for all main bearing ensure machine strong endurance even under heavy duty working condition.