full concrete batching plant work
2 year ago
The technology of High Performance Concrete Mixing Plant is mainly characterized by focusing on environmental issues and strengthening quality control. With the promotion and popularization of commercial concrete in large and medium-sized cities in China, the concrete mixing plant, which is the necessary equipment for producing concrete, has also developed rapidly.
① Higher reliability. The key components of the concrete mixing plant, such as the mixers, screw conveyor, as well as the main electrical control components and pneumatic components, etc., the performance has been quite stable, reliability and service life has improved significantly.
② Higher degree of automation control. Most of the control system is more advanced and stable, the degree of automation is generally higher. Especially in recent years, ERP (enterprise management) system is widely used, not only real-time monitoring of the operation of the entire station, but also greatly improve customer production, management level of operation. Most of the mixing plant using industrial computer control, both automatic control and manual operation, the operation is relatively simple and convenient.
③ Higher production capacity. The emergence of the current double station and multi-station greatly improves the production capacity of the major concrete companies, fundamentally solve the problem of insufficient production capacity of a single station.
④ Higher measurement accuracy.
⑤ Good mixing quality and high efficiency. Widely used double horizontal axis mixing host in the work, the transmission mechanism drives the twin-shaft mixer synchronous reverse rotation, the mixture in the middle of the tank for radial and axial movement, the formation of convection, thus improving the mixing quality.
main technical parameters
|
Global parameters |
Model |
HZS90 |
HZS120 |
HZS180 |
HZS240 |
|
Maximum productivity(m3/h) |
90 |
120 |
180 |
240 |
|
|
Discharging height(m) |
3.8 |
4 |
4 |
4.2 |
|
|
Working cycle time(s) |
60 |
60 |
60 |
60 |
|
|
Out dimension(mm) (Length×Width×Height) |
51093×19100×21600 |
55885×20200×21600 |
59811×20660×23700 |
56000×22000×21000 |
|
|
Total power(kw) |
145 |
210 |
260 |
330 |
|
|
Mixer |
Model |
JS1500 |
JS2000 |
JS3000 |
JS4000 |
|
Batcher |
Model |
PLD2400 |
PLD3200 |
PLD4800 |
Warehouse type |
|
Storage bin capacity（m3） |
15 |
18 |
25 |
35-50 |
|
|
Width of Belt |
800 |
800 |
1000 |
1200 |
|
|
Belt Power (kw) |
7.5 |
11 |
15 |
22 |
|
|
Pneumatic system |
Air compressor |
1.8-7 |
1.8-7 |
1.8-7 |
1.8-7 |
|
Displacement (m3/min) |
1.67 |
1.67 |
1.67 |
1.67 |
|
|
Discharge pressure(MPa) |
0.8 |
0.8 |
0.8 |
0.8 |
|
|
Motor power(kw) |
7.5 |
11 |
15 |
18.5 |
|
|
Measurement system |
Aggregate weighing accuracy |
±2% |
±2% |
±2% |
±2% |
|
Cement weighing accuracy |
±1% |
±1% |
±1% |
±1% |
|
|
Water weighing accuracy |
±1% |
±1% |
±1% |
±1% |
|
|
Additive weighing accuracy |
±1% |
±1% |
±1% |
±1% |
|
|
Mixing System
HZS120-180 concrete batching plant adopts SICOMA MAO series mixer. With high mixing efficiency ,high mixing uniformity, reliable performance, it can mix dry hard, plastic and various proportions of concrete. The top cover of the mixer is equipped with a water spray pipe, an inspection door, an observation door and a feeding device. |
|
Batching System The aggregate batching machine has four hoppers, which are used to batch fours kinds of aggregates. Aggregates are fed into weighing hopper from aggregate hopper, and they are weighed separately by microcomputer weighing controller to realize weight setting, peeling, compensation, and outputting control signals ,etc. |
|
|
|
Storage System
Powder material supply system is composed of a cement silo and a screw conveyor. The cement is directly transported by the screw conveyor from the cement silo to the cement weighing hopper. |
|
Conveyor System
The conveying system includes inclined belt conveyor and flat belt conveyor. Belt conveyor is mainly composed of conveyor belts, transmission devices, rollers, cleaning devices, frame and escalator. The weighed aggregates are sent from the flat belt conveyor to inclined belt conveyor, and finally to the Standby hopper. There are maintenance escalator on both sides of the inclined belt conveyor, and a chute below the belt to avoid materials falling. |
|
|
|
Pneumatic System
The air source is supplied by the air compressor, and after filtered by the reflector, the oiled air enters each hose through the air separator. The air supply to aggregate feeding, mixer discharging, cement discharging and arch breaking, additive mixing and so on. |
|
Control System
The control room of HZS120-180 batching plant is a vertical structure. The wall is sealed with a lightweight thermal insulation board, and the electronic control system is placed inside. The front of the room is a large flat glass window, which has good vision and bright light. |
|
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Main Product:
Concrete Batching Plants ,
Concrete Mixers,
Screw Conveyors,
Cement Silos,
Truck Scales,
Concrete Reclaimers