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Casting Magnesium Alloy Plate

8 month ago
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Casting Magnesium Alloy Plate
 
Casting Magnesium Alloy Plate
 
Casting Magnesium Alloy Plate is a process involving metalworking and materials science, primarily used to manufacture magnesium alloy sheets with specific shapes and sizes. Magnesium has a wide range of applications in aerospace, automotive industry, electronic equipment and other fields due to its light weight, high strength and good corrosion resistance.
 
Basic steps:
1. Design and preparation
- Design: design the shape, size and thickness of the magnesium plate according to the application requirements.
- Material Selection: Select suitable magnesium alloy (e.g. AM60B, AZ31B, etc.), considering its mechanical properties, corrosion resistance, cost and other factors.
 
2. Mould making
- Make casting moulds, which can be sand moulds, metal moulds or plastic moulds, depending on the scale of production and process requirements.
 
3. Preparation of raw materials
- The magnesium alloy is melted into a liquid state, usually requiring the use of an inert gas protected furnace to minimise oxidation.
 
4. Casting
- The molten magnesium liquid is poured into pre-prepared moulds and cooled to form magnesium sheets of the required shape.
- The cooling process requires controlled speed and environment to avoid cracks or other defects.
 
5. Heat treatment
- The cast magnesium plate is subjected to heat treatment, including annealing and age-hardening, to improve its mechanical properties, such as strength and toughness.
 
6. Machining and finishing
- According to the needs, the magnesium plate is processed by cutting, grinding, surface treatment and so on, in order to achieve the final product specifications and appearance requirements.
 
7. Testing and quality control
- Conduct mechanical property test, chemical composition analysis, non-destructive testing, etc., to ensure that the product quality meets the standards.
 
Attention:
- Magnesium alloys are susceptible to oxidation during processing, so the entire process needs to be carried out in a strict dust-free environment to minimise the formation of oxide layers.
- Magnesium alloys have a relatively low melting point, so special attention needs to be paid to temperature control during melting and casting to prevent overheating from degrading alloy properties.
- When casting magnesium plates, measures should be taken to prevent hot and cold cracking of magnesium alloys, which may involve optimising casting process parameters, mould design, etc.
 
Whether it is Hot Rolled Magnesium Alloy Plate or Forged Magnesium Alloy Plate, the production of  Magnesium Alloy Plate is a technology-intensive process that requires professional knowledge and strict quality control. In practice, relevant industry standards and safety procedures should be followed.
 
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