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Robotic welding cell PVC rapid rolling doors

3 year ago
158 0
Product details

Robotic welding cells are widely used in automobile factory, machinery factory or metal processing workshop. It is like a small room with all around steel plate walls and also top ceiling. Inside it is a welding robot to conduct Arc welding, Laser welding, MIG welding or TIG welding. Kenvo develop PVC Rapid Roll Up Doors tailor made for all kinds of welding cells. The Fast Acting Doors curtain is with welding arc flash resistant window, to protect workers from welding arc flash. And High Speed Doors can interact signals with robot welding PLC to realize full automated production process. From Raw material feeding, Welding process, until Finished material getting out, the whole production procedure can go on automatically. 


Drawing Robotic Welding Cell Rolling Up DoorDrawing Robotic Welding Cell Rolling Up Door 2




·Fast Running Speed 

Running speed reach up to 2.5m/s. The door can open and close in seconds. This improves passing efficiency obviously.       


·High Running Frequency 

The door can open and close for 500 cycles per hour. It can meet your requirement for heavy traffic.

·Good Airtightness 

Side and bottom are with airtight seal brush or rubber, to minimize the gap. It can prevent air and dust spreading, to keep rooms clean.



·Long Work Life
Servo technology control system, with accurate closed-loop control of load output. This can protect motor from over-heating after long time constant running for a work life of 10+ years (1000 cycles per day).

·Abundant Extended Functions
The door have inbuilt interlocking program, and interaction program with conveyors, robot, AGV, machines, and PLC controller.  

·User Friendly Human-machine Interactive
With a LED display on controller, all parameters and running data are shown in English language clearly. You can easily operate and set the door like using a mobile phone.


How to operate the door ?


control robotic welding cell rolling up door


Control buttons:Workers can operate the door by hands to open, close and stop it with nearby control buttons. 

Automated PLC control: Our door controller already prepare several input and output signal terminals. It can be directly connected with total control system of Robotic Welding Cells , namely SIEMENS PLC or any other brand of PLC. The PLC can give signal to the door, to let it open or close. And at the same time, our PVC rapid rolling doors can give feedback signals of open-finished and close-finished to the PLC. All the signal terminals are voltage free dry contact. So it is easy to make such direct wire connection.


Is the door safe for people and vehicles ?


Safety Protection Devices of high speed door


We equip every PVC rapid rolling door with safety protection devices :

1. Safety photo cell: When light beam is blocked, it will give signal to the door controller, and let the door stop or run up.

2. Bottom safety edge sensor: Soft seal rubber at the bottom is inbuilt with pressure senso. When the door touches something under it, the sensor will give signal to the controller, and let the door stop or run up.

3. Alarm lamp: When door running, the alarm lamp will get on and give out flashing light to warn nearby people.



Drawing Robotic Welding Cell Rolling Up Door 3

 

SPECIFICATIONS
DATA
Max Size
W6000mm*H5000mm
Application: 
Interior use
Running Speed Opening 1.5m/s, Closing 0.8m/s  (speed adjustable max 2.5m/s )
Running Frequency Max 400 cycles per hour (1 cycle=1 opening & 1 closing)
Side Track & Top Cover

Standard Material: galvanized steel with surface powder coating; 

Side tracks: 125mm*T1.5mm CNC forming shape

Top cover & Motor cover: T1.2mm CNC forming shape

Drive Motor

Italy servo technology motor

Power supply: 1-phase 220±10V, 50/60HZ; Power: 750W/1500W

Control Panel

Italy servo technology closed-loop control, realizing soft start and soft stop.

Various parameters adjustable: Running speed, Running limit position, Auto-close interval time, Auto/Manual modes.

Inbuilt function: interlocking, Signal-interacting with PLC, conveyor or air shower or robot

Operation Device

Wall-mounted control buttons at both sides


Safety Device

1.Safety photo cell sensor

2.Wireless safety edge sensor

3. Alarm lamp

Curtain

PVC fabric curtain, double-surface coating treatment, Self-cleaning, Anti-static, Dust-proof. Thickness: 1.0mm for color fabric, 1.5mm for clear window fabric.

Fire retardant grade: B1.

Optional Colors of main curtain:                         Optional Colors of welding arc flash resistant curtain for window:

Color Of High Speed Doors  

Manual Opening Device

Emergency manual swing bar: opening the door by hand in case of powder failure.

Optional device: UPS battery. The door will be able to open and close for 10 cycles with battery power after power failure.




Project cases:



project robotic welding cell rolling up door 7
project robotic welding cell rolling up door 8
project robotic welding cell rolling up door 6
Project Robotic Welding Cell Rolling Up Door 4
Project Robotic Welding Cell Rolling Up Door 5
Project Robotic Welding Cell Rolling Up Door 3
Project Robotic Welding Cell Rolling Up Door 1
Project Robotic Welding Cell Rolling Up Door 2

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