Fit Up Welding Rotator

3 year ago

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Wuxi Zhouxiang Complete Set of Welding Equipment Co., Ltd.

3 year

Product details

Fit-up Welding Rotator

Fit-up Welding Rotator Introduction:
Fit up welding rotator is mainly used for the butt welding of two cylinder face to face. According to different size of the work piece, there are many ways of grouping: Long shaft type for light cylinder, adjustable hydraulic type and self-adjusting hydraulic type for heavy cylinder....etc.

The heavy duty tanks fit up welding rotator absorbs the abroad advanced manufacturing experience, extremely suitable for heavy duty offshore wind tower tanks and thickness steel plate cladding or narrow gap welding.The grow up welding rotator is part of the offshore monopile welding production automation line. Together with hydraulic fit up rotator, it is using to fit up the offshore monopile & complete the joint welding. The rotator has large loading capacity, the two roller base can be moved on the machine bed and fixed by high strength bolts (8.8 grade) to suitable for the tanks with different diameter.

Fit-up Welding Rotator Technical Parameters:

Model

HGFK

100

HGK

160

HGFK

250

HGFK

400

HGFK

500

HGFK

630

HGFK

800

HGFK

1000

HGFK

1250

HGFK

1600

Maximum loading

100

160

250

400

500

630

800

1000

1250

1600

Working range

d mm

600

750

800

1000

1500

2000

D mm

4200

5000

6000

7000

7500

8000

8500

9000

10000

15000

Rubber roller

D1mm

400

450

550

W3mm

120

Metallic roller

D2mm

394

444

538

620

700

800

850

1000

W4mm

100

220

260

300

350

400

Linear speed dm/h

600～1200

Speed adjusting way

VFD

Motor power kW

2×1.5

2×2.2

2×3

2×4

2×5.5

2×7.5

2×11

2×15

2×18.5

Equipment weight kg

2800

4200

6500

10500

14330

18500

22500

25000

32000

39600

60000

63000

Fit-up Welding Rotator Details:

HGK-3

Rotator structure is firm and durable: The structural components of the rotator has carried with annealing treatment, then reprocessing after welding, which can ensure the long-term usage and service time.

HGK-4

Roller’s material is optional: The rollers are generally made of full PU rollers, which are wear-resistant, acid-resistant, and

instantaneous high-temperature resistance; or can choose metal + rubber rollers, which have good pressure resistance; rollers with loading capacity of more than 100 tons need to use steel rollers.

HGK-6

Roller speed stepless variable frequency speed control:We use Schneider inverter stepless speed regulation,which has wide speed adjusting range.

What is “Automatic Welding Center”?

Automatic welding center refers to a key welding process in similar welding components as the core, and the components required to complete the welding process are arranged and combined according to the typical process procedures of the welding process, forming the completion of the welding process. workplace. Welding center is also called welding workstation.

The welding center consists of the following parts:

1. Welding power source: welding machine, machine head, wire feeder;

2. Welding machinery and equipment: such as workpiece roller frame, welding positioner, welding manipulator;

3. Welding auxiliary machinery: such as flux pads, flux conveying and recycling devices;

4. Workpiece transmission device: including feeding, conveying and unloading mechanisms;

5. Automatic welding seam tracking and automatic adjustment device for welding wire dry elongation;

6. Integrated electrical control system.

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Wuxi Zhouxiang Complete Set of Welding Equipment Co., Ltd.

Audited supplier

3 year

Main Product: H Beam Welding Machine, H Beam Assembly Welding Straightening Machine, H beam Horizontal Productions Line, Box Column Productions Line, Automatic Assistant Welding Machine , Street Lamp Post Productions Line

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